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Picture yourself as the designer of record for a roof removal and replacement project. Your client (the owner) occupies the building, and a written agreement outlines your limited scope of work. The owner-contractor agreement uses IIBEC’s standard contract.
Responding to the owner’s needs, you design a single-ply TPO roof system. The project conditions prevent you from using mechanical fasteners, and ballast is prohibited by code, so you specify adhered attachment. The contractor selects a suite of solvent-based adhesives from a widely known, commonly used manufacturer.
You provide part-time quality assurance inspections of the contractor’s work. Toward the end of the project, several of the owner’s employees complain of headaches and respiratory problems, alleging the cause to be adhesives you specified.
Six employees file multimillion-dollar lawsuits against you and the contractor, alleging you violated the standard of care required to protect public welfare, and exposed them to toxic fumes. You endure an 18-month court battle, ultimately settling right before trial.
This scenario actually occurred to the designer and the standard-of-care expert—both members of IIBEC who are also Registered Roof Consultants and professional engineers. In this paper, they and their defense will share their experiences and offer suggestions to help minimize the chance of this happening to you.
On Friday, May 14, 2010, at 3:30 PM, Steve Hentz was finalizing paperwork for the week and getting ready to enjoy the weekend when he received a call from his corporate attorney. The attorney informed Steve that he had received, on behalf of Hentz Engineering, Inc. (then Steve’s firm) five personal injury lawsuits regarding a roof replacement project Hentz Engineering had designed approximately two years prior. The attorney informed Steve that Hentz Engineering was named as one of several defendants in the cases, which were seeking compensatory damages of $21,000,000, plus unspecified punitive damages and costs. He had placed a copy of the lawsuits in the mail for Steve to review. After a sleepless night, Steve returned to his office to find 87 shocking pages of documents that had been filed with the court, which Steve read from cover to cover. The items that stood out the most to him were allegations he had “breached his duty” to the plaintiffs of the lawsuits—five people Steve had never met. The lawsuits claimed Steve and Hentz Engineering had breached their duties to the plaintiffs by:
The plaintiffs claimed they suffered from symptoms and losses including:
Steve wondered how all of these symptoms had resulted from a roof replacement project. What he had not yet learned was that the attorney who represented the five plaintiffs also represented a sixth person, and filed suit against Hentz Engineering on her behalf the following July. The sixth lawsuit, related to the same project, demanded $5,350,000, included similar allegations against Hentz Engineering as the other five lawsuits had, and claimed additional physical symptoms such as rash, weight loss, nausea, dizziness, irregular heartbeat, onset of Graves disease, anemia, and infertility. Steve could not understand how six people had become so ill during this project, especially without him knowing about it.
In 2006, Hentz Engineering was retained by a building owner to design and perform quality assurance observations for the replacement of the membrane roof on a three-story office building and call center occupied by the owner’s employees, located in Virginia Beach, VA. Hentz Engineering had worked for this owner before, including on other portions of the same building.
Hentz Engineering’s work on the project was divided into the following four phases:
It is important to note that Hentz was not on site full-time during construction; it was required only to make sporadic, semiweekly site visits to observe whether the contractor was installing the roof in accordance with the design.
The building’s existing roof was actually two membrane roofs with a total area of approximately 68,000 sq. ft. Because the Virginia Uniform Building Code prohibits layering more than two roof systems on a building, Hentz Engineering’s design for the new roof required removal of the existing membranes. Hentz Engineering was limited in its options for selecting a new roof—the roof configuration required a membrane roof, and the owner wanted the roof to be white and to meet the available budget, so a single-ply membrane was the only viable option. Hentz Engineering was even more limited in its options for roof attachment; ballast attachment did not meet building code requirements due to the fact that the building is located in a hurricane-prone region, and mechanical attachment was impossible because of fiber-optic cable and electrical conduit running in the flutes above the bar joists just below the roof deck, which would be punctured by screws or other mechanical fasteners. See Figure 1. Therefore, Hentz Engineering’s specification of a fully adhered single-ply roof system was inevitable. In its specifications, Hentz Engineering named three acceptable fully adhered roof system manufacturers.
In addition to being limited in its choice of membrane type and attachment, Hentz Engineering also had no role in determining whether the building would be occupied during the work, as the owner was not willing to relocate its workers during the project.
The owner awarded the project to the lowest bidder,1 who selected one of the three specified roof systems and began work in late 2006. Other than minor issues with overnight water leaks, as far as Hentz Engineering was aware, work on the roof progressed without any issue. See Figure 2. Membrane installation was completed by mid-August 2007, and after that point, the contractor was working only on sheet metal and membrane flashing details. See Figures 3 and 4.
At 1:59 PM on August 31, 2007, Hentz Engineering was notified for the first time of a complaint by an employee working on the third floor of the building below the roof deck. The owner’s representative, with whom Hentz Engineering regularly dealt, reported to Hentz Engineering’s vice president, Culbert Carolino, that one of the owner’s workers had complained of breathing difficulty and had been taken to the hospital (even though the contractor had stopped using adhesives by 11:00 AM that day). The work area where the affected employee had been working was a 24-hour call center housing several hundred employees.
Hentz Engineering later learned from the owner’s representative that the call center employees were notorious for complaining about smells, even unrelated to the project. In the past, complaints had been so out of control that the owner posted signs throughout the call center prohibiting the use of fragrances of any kind. Worse, with so many people working in such close quarters, the psychological effect of one person’s sneeze, headache, or sore throat often resulted in a wave of similar complaints throughout the call center. Unbeknownst to Hentz Engineering, call center employees allegedly had been complaining to the owner for some time prior to August 31 about dizziness, lightheadedness, respiratory distress, and fainting, which they attributed to the adhesives being used on the roof.
Within less than an hour of Hentz Engineering learning of the complaint, Carolino responded to the owner, offering assistance, including a suggestion that the owner ask the contractor to work on weekends and take other additional precautions. The owner chose to deal with the complaint itself, and Hentz Engineering heard nothing more about it.
Hentz Engineering later learned that the owner had received complaints from its employees as early as May 2007, but it never shared those complaints with Hentz Engineering. The owner had undertaken to perform air quality monitoring and testing in the building, never sharing the fact or results of those efforts with Hentz Engineering. One week prior to the August 31 complaint, the owner even received a notice of complaint from the Commonwealth of Virginia Department of Labor/Virginia Occupational Safety and Health, citing “overexposure to hazardous vapors emanating from the roof repair project.” It never told Hentz Engineering about this complaint and undertook to respond to the complaint without any input from Hentz Engineering.
Almost two years after Hentz Engineering learned of a single complaint on this project, Steve Hentz received notice of the lawsuits against his firm. The six plaintiffs—all former employees of the owner—sued Hentz Engineering, the contractor, the roof system manufacturer, and several other chemical companies affiliated with accessory products for personal injuries, seeking a combined total of $35 million, plus punitive damages. Notably absent from the list of defendants was the owner, who was immune from suit because of Virginia’s workers’ compensation laws.2 Soon after filing, the plaintiffs inexplicably withdrew their claims against the roof system manufacturer and chemical companies. Hentz Engineering never learned the reason for the plaintiffs’ abandonment of their claims against the roof system manufacturer and chemical companies. Hentz Engineering and the contractor were left to shoulder the burden of the lawsuits.
In their lawsuits, the plaintiffs alleged Hentz Engineering had been negligent in failing “to exercise reasonable care to prevent injury to [them].” They claimed Hentz Engineering owed them the following duties:
Following the settlement of the case, a complaint was filed with the Virginia State Bar against the plaintiff’s attorney regarding his behavior during this case. The improper behavior included withholding providing notice of a filed lawsuit against the consultant and roofer until after depositions of the officers and key personnel were obtained for the worker’s compensation case, asking questions in the depositions in preparation for the yet undisclosed case, and falsely stating during depositions that the roofer and consultant were not a party to litigation. In November 2012, the plaintiff’s attorney was cited with violations of the Rules of Professional Conduct. The nature of his alleged misconduct was as follows:
Rule 4.1: Truthfulness In Statements to Others In the course of representing a client, a lawyer shall not knowingly: (a) Make a false statement of fact or law.
Rule 4.3: Dealing With Unrepresented Persons (a) In dealing on behalf of a client with a person who is not represented by counsel, a lawyer shall not state or imply that the lawyer is disinterested. When the lawyer knows or reasonably should know that the unrepresented person misunderstands the lawyer’s role in the matter, the lawyer shall make reasonable efforts to correct the misunderstanding. (b) A lawyer shall not give advice to a person who is not represented by a lawyer, other than the advice to secure counsel, if the interests of such person are or have reasonable possibility of being in conflict with the interests of the client.
After being found guilty of the above violations by a panel of three judges, the attorney received a Public Reprimand for his misconduct.
The plaintiffs characterized Hentz Engineering as the “paid consultant and monitor of the project” and claimed it “failed to properly monitor the project to prevent injury to [them].” They claimed Hentz Engineering breached its duties to them by:
A central theme of the plaintiffs’ allegations of negligence against Hentz Engineering was that it permitted the contractor to use on the project certain roofing products containing allegedly “toxic” chemicals. The plaintiffs focused on the terms of the material safety data sheets (“MSDS”) for the bonding adhesive and the two-part low-rise foam (collectively the “roofing products”), and tailored their claimed physical ailments to the symptoms described in the MSDS. Despite the fact that the owner’s requirements for the roof and the existing site conditions mandated use of a fully adhered roof system, and that the roofing products were approved for use in the United States and appropriate for use on the project,3 the plaintiffs faulted Hentz Engineering for allowing the contractor to use what the plaintiffs considered to be “toxic” chemicals. They claimed that by affixing its “approval” stamp on the product data sheets submitted by the contractor to the owner, Hentz Engineering became the insurer of the safety of the contractor’s use of the roofing products on the project.
The plaintiffs also claimed Hentz Engineering’s design of the roof replacement caused their exposure to “toxic” chemicals. From its inception, the plaintiffs’ theory was flawed in that it completely ignored the impossibility of their exposure to concentrations of such chemicals sufficient to cause toxic effects. Over the course of the litigation, the plaintiffs adopted different theories as to how the alleged “toxic” chemicals traveled from the roof surface into their work area:
As is the case in most negligence lawsuits against engineers and other professionals, the litigation hinged on the opinions of the experts who testified regarding Hentz Engineering’s standard of care.
As their standard-of-care expert, the plaintiffs hired a mechanical engineer licensed in 49 states and two U.S. territories. The plaintiffs’ expert was neither a civil engineer nor an RRC, had no relevant roofing experience, and had not sealed any documents as a professional engineer in approximately 30 years.
The plaintiffs’ expert opined that Hentz Engineering, as the engineer of record, had a “duty to protect the health, safety, and welfare of the public, and that it violated this duty by subjecting the plaintiffs to harmful emissions from the roofing products.” The plaintiffs’ expert presumably assumed or inferred the existence of such a duty from the Virginia Standard of Practice and Conduct issued by the Virginia Engineering Licensure Board, entitled “Responsibility to the Public,” which provides:
The primary obligation of the professional is to the public. The professional shall recognize that the health, safety, and welfare of the general public are dependent upon professional judgments, decisions, and practices. If the professional judgment of the professional is overruled under circumstances when the health, safety, and welfare, or any combination thereof, of the public are endangered, the professional shall inform the employer or client of the possible consequences and notify appropriate authorities. 18 Virginia Administrative Code (“VAC”) § 10-20-69
As discussed below, the plaintiffs’ expert’s reliance on 18 VAC § 10-20-69 was misplaced.
Among the plaintiffs’ expert’s allegations of wrongdoing against Hentz Engineering were that it failed to adequately ensure that fumes from the roofing products would not be drawn into the building through the HVAC intake louvers or through the holes in the roof decking, failed to provide for safe application of the roofing products, and failed to ensure that the roofing products were being used in a manner that did not endanger the plaintiffs’ health. He opined that Hentz Engineering should have permitted the contractor to apply the roofing products only when the building was unoccupied (despite the owner’s express desire otherwise), required the contractor to prepare an evacuation plan for building occupants, implemented air monitoring and environmental assessments, and required the contractor to provide an ongoing health screening program for the plaintiffs (despite Hentz Engineering’s inability to control the contractor’s ways, means, and methods).
Plaintiffs’ case against Hentz Engineering also was likely based on their expert’s erroneous interpretation of a notorious decision by the New Jersey Supreme Court: Carvalho v. Toll Brothers & Developers, 675 A.2d 209, 143 N.J. 565 (1996). In Carvalho, an engineer was held accountable for wrongful death when a trench collapsed on a jobsite, killing a subcontractor. Since it was decided, Carvalho has been relied upon by plaintiffs around the country in their attempts to hold design professionals accountable for injuries to third parties.
In Carvalho, as in this case, the contractor was, by contract, solely responsible for its means and methods. However, the factors cited by the New Jersey Supreme Court in finding against the engineer were not present with regard to Hentz Engineering:
Hentz Engineering retained Richard P. Canon as its standard-of-care expert. Not only is Mr. Canon a registered professional engineer in structural engineering, but he also is a Registered Roof Consultant (RRC) and one of the founding members of IIBEC. In addition to his hands-on involvement in the roofing industry since 1973, he has authored numerous articles and papers and given many technical presentations related to roofing and the roofing industry.
Mr. Canon opined that Hentz Engineering’s role was defined by its contract with the owner, which required it to perform part-time quality assurance monitoring. Because the nature of Hentz’s site visits meant that it was on site for only a fraction of the total construction process, it was not tasked to observe activities that did or did not occur when it was not on site. The purpose of Hentz’s visits was to become familiar with the progress and quality of the work completed and to determine if the work was being performed in a manner indicating that the work, when completed, would be in accordance with the contract documents.
Mr. Canon opined that other than communicating with the owner’s designated representative or point of contact, Hentz had no responsibility to interact with the owner’s employees. Hentz had no duties toward or control over the owner’s employees and owed no duty to the plaintiffs to warn them or the owner’s other employees of any injuries or adverse effects of exposure to and/or inhalation of the roofing products, to post written or symbolic warning signs, to provide oral warnings, or to provide any other preventive measures.
Other than assuring the quality of the roof installation, Hentz had no control over the contractor or the work procedures or hours agreed to between the owner and the contractor. It would have been improper and inconsistent with industry practice and the applicable standard of care for Hentz Engineering to involve itself with or otherwise prescribe the ways, means, and methods of the contractor’s work. Mr. Canon opined that Hentz Engineering’s role was to focus on whether the work was being constructed such that it would result in the specified outcome, rather than involving itself in the details of how the work was being performed. He opined that because Hentz Engineering did not have control of the project site, it was not and should not have been responsible for the safety of the construction workers, the owner, or others on the site. This delineation of responsibility is supported by construction industry practice.
Hentz had no knowledge of a risk of injury or adverse effects posed by the roofing products to persons other than those at the point of application on the roof, which affected the contractor’s, not the owner’s employees. The manufacturer’s literature applicable to the roofing products recommended respiratory protection only for persons at the point of application on the roof. Hentz was aware of no injuries or adverse effects of exposure to and/or inhalation of the roofing products under proper usage.
Mr. Canon opined that under the applicable standard of care, Hentz Engineering had no responsibility or duty to provide or ensure that the roofing products were used in a manner that did not endanger the plaintiffs or owner’s other employees. It was the contractor’s responsibility to make sure it was using the roofing products correctly to protect its employees; and it was the owner’s responsibility, as the building owner, to ensure the safety of the plaintiffs and its other employees, including by conducting air quality monitoring in the plaintiffs’ work area if it believed such monitoring to be necessary.
Mr. Canon also opined that plaintiffs’ expert misinterpreted Hentz Engineering’s “duty to protect the health, safety, and welfare of the public,” imposed by 18 VAC § 10-20-69. Mr. Canon opined that Hentz Engineering’s duty was to ensure the safety of the “final product” (i.e., the roof), not the safety of the process of achieving the final product (which was the dominion of the contractor). Because Hentz Engineering was not the party using the roofing products, or the party with control over the occupants of the building, Hentz Engineering did not have a “duty to protect the health, safety, and welfare of the public” with regard to the use of the roofing products. Unless expressly dictated in its contract, it is not within the engineer’s duty, responsibility, or standard of care to ascertain or protect against potential health risks created by the contractor’s ways, means, and methods.
Approximately one week before trial was to begin, the plaintiffs and Hentz Engineering entered into a confidential settlement. Although settlement ended the ordeal, resolution for Hentz Engineering came more than 1½ years after Steve Hentz received notice of the lawsuits. During that time, Hentz Engineering experienced significant financial cost, increased insurance premiums, and countless hours of lost time spent in depositions and assisting with its defense, in addition to the emotional turmoil of enduring six multimillion-dollar lawsuits.
Hentz Engineering did everything it should have done on the project, yet it still fell victim to frivolous litigation. In retrospect, Hentz Engineering might have benefited from adding the following provisions to its contract with the owner.
Although the above measures may help you in the event that you are sued, the only way that frivolous lawsuits––such as the ones described above–– will end is through reform of the tort laws throughout the U.S., which must be accomplished on a state-by-state basis. If the medical profession is any indicator, effective tort reform for engineering- and construction-related professional negligence claims is unlikely, and the frequency of these types of lawsuits will increase in the future. The absolute best way to protect yourself is to ensure that you have sufficient insurance coverage in the event you are sued. It is critical not only to have insurance, but also to have high enough coverage limits to provide for your defense and to pay any resulting judgments or settlements.
The applicable rules regarding contract interpretation, contract construction, limitation of liability, and indemnification differ from state to state. The foregoing is meant to bring awareness to the topics discussed, and is not intended to be legal advice. Before incorporating any of these suggestions into your contract, consult with a licensed attorney in your state and your commercial insurance provider.
This article was originally presented at the 2013 IIBEC International Convention & Trade Show and published in its proceedings.
Dick Canon, owner of Canon Consulting & Engineering Co. in Moore, SC, has a BS in civil engineering from Auburn University and over 45 years of experience in the industry. He served as RCI’s (now IIBEC’s) second president from 1985-86 and was one of the inaugural recipients of the RRC in 1988. He was granted the institute’s Herbert Busching Award in 1996. He has given testimony in dozens of legal cases related to roofing in various U.S. and Canadian jurisdictions.
Steve Hentz received a bachelor of science degree in civil engineering technology from Old Dominion University. After working for various engineering firms, he founded Hentz Engineering in Virginia, which he sold in 2016 to REI Engineers. He has opened a branch of REI in Mechanicsburg, PA, and he currently has over 30 years’ experience in engineering, specializing in the building enclosure. He has also served as an expert witness for litigation involving roof and wall systems. Hentz is chair of IIBEC’s REWO Exam Development Subcommittee.
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