PERFORMANCE CONCERNS WITH WOOD-FRAME ATTICS MARCUS DELL, PENG; GRAHAM FINCH, PENG; BRIAN HUBBS, PENG; AND ARIEL LEVY, PE RDH BUILDING SCIENCES INC. 308 S.W. First Ave., #300, Portland, OR 97204 Phone: 503-243-6222 • Fax: 503-243-5052 • E-mail: alevy@rdhbe.com S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 9 1 9 2 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 ABSTRACT As the quantity of insulation used in wood-frame attics has increased to reduce energy consumption, we have observed a disturbing increase in moisture damage and mold growth on the framing components within those attics. Proposed building codes in some jurisdictions intend to increase minimum insulation values further in the next few years. Code ventilation requirements for attics in North America have not changed in nearly 60 years. However, insufficient ventilation is unlikely to be the sole cause of the observed problems. This research utilizes case studies and computer model simulation to review the contributing factors to the observed attic moisture problems. We also explore parallels between moisture-related problems in wall assemblies that the Pacific Northwest has experienced over the last several decades. This paper will discuss the impact of the following: • Reduced conductive heat loss through the insulation • Uncontrolled air leakage, both through the building enclosure and through mechanical systems • Discharging exhaust vents through soffits • Venting rainscreen cavities into the attic space • Fireplaces and ice damming In conclusion, this paper discusses the above factors as they relate to steps that should be considered when developing remedial solutions. It will also discuss alternate insulating strategies and how those methods may address the currently observed problems. SPEAKER ARIEL LEVY, PE — RDH BUILDING SCIENCES INC., PORTLAND, OR ARIEL LEVY is a principal with RDH Building Sciences and manages its Portland, Oregon, office. RDH focuses on the integration of building science, engineering, architecture, construction management, and risk assessment services for new and existing building enclosures. Levy has spent his career designing and investigating building enclosure systems in most climate zones of North America. He is regularly asked to provide expert testimony on building enclosure performance problems and is recognized by both plaintiff and defendant parties as an objective consultant. As such, he is often asked to perform independent third-party evaluations and to perform directly as a mediator’s technical consultant. INTRODUCTION AND BACKGROUND In the early 1990s, the construction industry identified a widespread trend of water ingress and resultant deterioration in wood-framed buildings. Although the problems had existed for some time, there was a significant recognition from design and construction professionals alike that the problems were systemic. Some of the wellknown causes of increased moisture accumulation and subsequent deterioration in wall assemblies are the following: • An increased need/desire for higher levels of insulation • An increased need/desire for more airtight wall assemblies • A reduction in the resilience of construction materials to moisture • A decrease in the vapor permeability of sheathing materials, due in part to the glues (e.g., plywood and OSB) In the Pacific Northwest, this realization resulted in a comprehensive 1996 study funded by the Canada Mortgage and Housing Commission (CHMC), Survey of Building Envelope Failures in Coastal Climate of British Columbia (Study). The study focused on exterior wall assemblies and identified that generational shifts in design, materials, and energy use result in a shift of the wetting and drying balance of the building enclosure. In many cases, water penetration into the exterior walls is no longer able to dry before deteriorating wood components. The study, along with other research, kindled significant changes in design and construction practices of exterior walls. Many of these design and construction practice changes are documented in another CMHC study (Guide), called the Best Practice Guide: Wood-Frame Envelopes in the Coastal Climate of British Columbia (CMHC 1999). The guide laid the foundation for industry acceptance in British Columbia of rainscreen and drained-wall cavity construction methods, which have been used to reduce the risk of wood-frame deterioration since the late 1990s. The performance of these rainscreen wall-cladding assemblies in similar climates is now well documented by the industry and the results available in published papers, including “The Performance of Rainscreen Walls in British Columbia” (Finch 2007). RDH has investigated attics in woodframe buildings for decades and, more recently, has identified a problematic level of premature deterioration of the wood sheathing, growth of mold, and other related moisture problems. We find parallels between the previously described problems in wall assemblies in the 1990s and the problems more recently observed in attics. The attics discussed in the following case studies are associated with multiunit residential woodframe buildings, typically two or three stories tall. Figures 1 and 2 show buildings indicative of the type discussed herein. This research was primarily focused in the coastal area of British Columbia, which is a temperate rainforest. However, the weather in the greater Vancouver area is similar to much of climate zone 4C (as identified in the current editions of the International Energy Conservation Code and ASHRAE 90.1). As might be expected, the water ingress problems and resultant deterioration identified in coastal British Columbia in the early 1990s also occur in other geographic locations, including other parts of Canada and the United States, as well as in much of Europe, New Zealand, Australia, and other countries with similar building practices and climates. In North America, the basics of attic design (from a building science perspective) have not changed significantly in decades. PERFORMANCE CONCERNS WITH WOOD-FRAME ATTICS Figure 1 – Typical multiunit three-story wood-frame building with attic problems. Figure 2 – Typical two-story wood-frame multiunit building with attic problems. Figure 3 – Typical attic configuration. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 9 3 Figure 3 illustrates typical components of a sloped-roof assembly with vented attic. The ventilation is typically provided at the soffits and near the ridge. The upper venting is either provided through button-style vents or through vented ridge shingles. All of the case studies discussed in this paper have this same basic roof and attic configuration (framing varies). As in the aforementioned wall discussion, the quantity of insulation used in wood-frame attics has increased over time in an effort to reduce energy consumption and to improve occupant comfort. The current standard in many parts of Canada and northern portions of the U.S. is around R- 40. Also similar to the wall discussion, sheathings have shifted away from loosely fitted planks to heavily glued plywood and OSB products. Proposed building codes in some jurisdictions intend to continue increasing the insulation requirements of ceilings and attics to accommodate the growing need for energy consumption reduction. Ho w e v e r , although there has been a shift in insulation requirements, building codes in most North American jurisdictions for ventilation of attics have not changed, in some cases, for as many as 60 years. The ventilation requirement for attics in most North American jurisdictions is 1/150, which can be further reduced to 1/300, in many cases, with the addition of a ceiling vapor barrier. Most jurisdictions require that this ventilation space be split between the upper and lower halves of the space. The following case studies evaluate the cause of moisture-related damage and fungal growth in wood-framed attics. The last case study discusses unintended heat loss into the attic. In each case, a number of other factors may have contributed to the observed problems. For brevity, these other factors are not discussed here. CASE STUDY 1 Case Study 1 (Figures 4 and 5) is an 82- unit townhouse development located in Squamish, BC (about one hour’s drive north of Vancouver). The development consists of 20 multiunit townhouse buildings that are accessed by common laneways. The buildings were constructed in 2002 and are all of similar design and construction. We investigated the project in the fall of 2007. The primary visual symptom of the problem was extensive mold on the underside of the plywood sheathing, as well as moist sheathing. During our investigation, we identified the following: • There are approximately 12 in of R- 40 blown fiberglass insulation in the attics. • There was no identifiable water leakage through the roofing that may have contributed to the observed leakage. • Ventilation is provided through ridge vents (Figure 5), full-length perforated soffit vents (Figure 6), and gable end-wall vents (Figure 7). Our calculations confirm that the quantity of venting exceeded building code requirements. We also confirmed that the venting was adequately distributed. • Mold growth (Figure 8) was more extensive near the bathroom exhaust fans and ducting from the clothes dryers. Exhaust vents are ducted to the eaves and pointed down toward the perforated soffits but are not hard-connected. We used tracer smoke injected into the bathroom fans to trace airflow pat- Figure 4 – General view of Case Study 1. Figure 5 – General view of shingle-clad roofs with ridge venting. Figure 6 – Typical perforated soffit vents. Figure 8 – Mold on sheathing. Note the generous use of vent baffles. Figure 7 – Typical gable end vent. 9 4 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 terns. During this testing, the discharge from the ducts short-circuited back into the attic, up through soffit vent baffles, as opposed to exiting out through the soffit- mounted grills. As built, the exhaust ducts were terminated several inches short of the vent grills (Figures 9 and 10). We verified that the vent grills and ducts were not plugged and that surrounding soffits are fully perforated. However, the buoyancy of the discharge air and the natural convective airflow through the attic caused the tracer smoke to rise back up into the attic through the baffles. This flow path mimics the observed mold patterns on the plywood sheathing (Figure 11). • Although south-facing roofs receive more solar heating and, as such, are often less subject to moisture accumulation and mold growth, the location of the bathrooms and the exhaust systems were more dominant factors for mold growth than the roof orientation (i.e., solar heating was not sufficient to balance the increased moisture load). • Ridge vent capacity is reduced because they contain a filter fabric (Figures 12 and 13), presumably used as a bug screen. Our calculations confirmed that the airflow values published in the product literature did not allow for the restriction caused by the filter fabric. However, we estimate that the overall attic ventilation maintained the building code requirements (we did not perform testing to confirm the airflow through the filter fabric). • We also used smoke testing to confirm that some air leakage was occurring around the attic access hatch and through poorly sealed dryer ducts. • The extent of the mold growth varies from unit to unit, possibly as a result of changes in construction, but more likely as a result of occupant behavior. The Venting Process In a typical attic, ventilation occurs between the soffit and ridge roof vents. Under normal wintertime conditions, effects of buoyancy will draw the air out of the ridge vent and pull air into the attic through the soffit vents (although local wind pressures can counteract this natural flow). When insulation is added to the conventional ceiling (attic floor), heat loss from the living space below is reduced, which in turn reduces the capacity of the attic air to absorb moisture (cool air has less capacity to hold moisture than warm air). Reducing the moisture absorption capacity of the air in the attic reduces the rate of drying and therefore may increase the risk of mold growth (provided local surface temperatures remain adequate for growth). Also, reducing the heat flow into the attic reduces the quantity of natural ventilation that occurs Figure 9 – Typical grill at bathroom exhaust vent. Figure 10 – Duct not continuous to grill. Figure 11 – Mold is worse inside of the baffle. Figure 13 – Effectiveness of ridge vent significantly restricted by geotextile fabric. Figure 12 – Ridge vent. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 9 5 (air changes per hour) because the thermal buoyancy of the air is reduced. Attic Humidity Attic humidity problems will most often occur in the winter months, when warm, moist air from the interior leaks into the attic space and cannot be removed fast enough by ventilation. If the leakage rate is high enough, the relative humidity (RH) will continue to increase, eventually leading to moisture accumulation and condensation on the cold roof sheathing and truss surfaces. In Case Study 1, airflow was significantly restricted though the ridge vents by the integral filter fabric bug screen, and the quantity of moisture entering the attic was excessive because of the short-circuiting of the bathroom exhausts at the soffits. Consequently, the warm, moist air was not removed quickly enough, resulting in an accumulation of water vapor and increased RH within the attic space. This high RH led to moisture accumulation and condensation on the cold roof surfaces. The moisture sources are summarized in Figure 14. Rehabilitation The rehabilitation process was twofold: • Increase ventilation capacity on the high side of the attic. • Reduce moisture load. The aforementioned were addressed through remedial repairs that included the following: • All of the joints in the bathroom ducts were fully sealed with foil-face tape. The bathroom exhaust ducts were extended down and through the perforated soffits. New hoods were added to the exterior ends of the ducts, which were designed and installed to drain condensation that formed in the outer portions of the duct. • All of the joints in the dryer exhaust ducts were fully sealed, and an airtight seal was obtained at the ductto- sheathing interface. The exterior of the exhaust ducts was insulated. • Smoke testing was performed on randomly selected bathroom and dryer exhausts to confirm continuity and airtightness. • Other air-sealing work was also performed to minimize air from within the occupied space from entering the attic (i.e., attic hatch seals). • Additional button-style vents were added. The final ventilation area exceeded code requirements. CASE STUDY 2 Case Study 2 consists of 110 residential townhouse units within 16 multiunit buildings, which are accessed by common pathways and/or by street access. The complex is located in New Westminster, a Vancouver, BC, suburb. The buildings were originally constructed in two phases (1999 and 2004), and all are of similar design and construction. We performed our investigation in summer 2008. Similar to Case Study 1, the primary visual symptom of a problem was Figure 14 – Summary of attic moisture sources and airflow paths. Figure 15 – Button vents near ridges and hips. Figure 17 – Gooseneck vents at dryer duct termination. Figure 16 – Poorly installed baffles at perforated soffits. 9 6 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 mold growth on the underside of the sheathing, which existed in the majority of the attics. Field review and testing determined the following: • The attics are insulated with approximately 12 in of R40 fiberglass insulation. • The attics are ventilated through the use of button vents near the ridges (Figure 15) and perforated soffits with baffles (Figure 16). We confirmed that the button vents were properly installed and functioning as intended. • The clothes dryers are located in the upper level of the units, and the ducts for the dryers extend vertically through the ceiling (attic floor) and exit at gooseneck vents (Figure 17) through the roof sheathing. Ducts are reasonably well sealed along their length and are insulated with fiberglass insulation with a polyethylene wrap. • The exterior ends of the ducts are sealed to the underside of the sheathing with aluminum foil tape (Figure 18). Extensive mold around the duct terminations indicates that air leakage is occurring. We used tracer smoke to verify this air leakage path. • Despite the clear correlation between the dryer duct terminations and the deterioration patterns, mold growth is also present at other locations away from these terminations (Figure 19), specifically above a rainwater leader discharge (Figures 20 and 21). Figure 22 illustrates mold growth on sheathing at the top ventilation zone of the rainscreen cavity that is adjacent to the rainwater leader discharge point. Rainscreen Cavity Ventilation In Figure 21, the rainscreen wallcladding assembly (behind the blue vertical arrows) incorporates ventilation and a drainage cavity. The top of the cavity, how- Figure 18 – Dryer duct termination at underside of sheathing. Figure 19 – Localized mold on underside of sheathing near soffit at northern slope of roof shown in Figure 20. Figure 20 – The rainwater leader at this location discharges onto a lower gable roof projection near its ridge. The water runs down the roof parallel to the wall until it is directed away from the wall at the roof valley approximately 2 ft from the rainwater leader. Figure 21 – The rainscreen wallcladding assembly at this location incorporates a ventilation and drainage cavity. Figure 22 – Photograph taken inside of soffit directly above lower roof shown in Figure 21. Note that the rainscreen cavity terminates above the level of the soffit material. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 9 7 ever, extends over the soffit above and vents into the attic space (Figure 22). The condition is exacerbated by the rainwater leader at the base of the rainscreen cavity, which provides additional moisture within the ventilation air space. In Figure 22, mold is visible directly above the rainwater leader location. Attic Ventilation Ventilation wass somewhat restricted by poor installation of the foam vent baffles at the soffits. The restricted ventilation was unable to adequately dry the moisture from poorly terminated dryer ducts and the moisture that entered the attics through ventilation of the rainscreen cavity above the soffit level. Rehabilitation Remedial repairs included the following: • Premanufactured duct receivers were installed at the duct-to-sheathing interface. The duct receivers have flanges for tie-in to the sheathing to minimize the risk of air leakage. The duct receivers include a solid duct extension that was inserted into the gooseneck vent on the exterior of the roof. The joint between the duct receiver and the gooseneck vent was sealed with polyurethane foam. The perforated soffits surrounding the duct discharge points were replaced with solid soffit material, which will reduce the potential for the flow of exhaust air back up into the attic. • All of the dryer ducts were insulated after air sealing. • All damaged baffles were replaced and additional baffles added. Additional button vents were also added in select locations where the vent distribution was not adequate. • Where a few originally installed dryer exhausts vented through the soffits, they were rerouted to extend vertically up through the roof sheathing. The advantage of vertical ducts is that the natural buoyancy of the air assists with discharge from the building. • Extensions were added to the rainwater leaders so that the discharge was carried continuously into the gutter on the lower roof. This will extend the life of the shingles on the lower roof, as well as reduce the moisture load in the attic. There was some consideration of modification to the rainscreen cavity ventilation design. However, for budgetary purposes, relation of the downspouts and increased ventilation were more practical and were adequate to resolve the issue. CASE STUDY 3 The problems studied in Case Study 3 are similar to those in Case Studies 1 and 2. Specifically, the primary moisture source was air leakage from bathroom exhausts, clothes dryer exhausts, and from the occupied space into the attic. This case study illustrates that the orientation of the roofs to solar radiation (and its subsequent heating and drying capacity) is not singularly sufficient to prevent mold growth on the underside of the sheathing when moisture loads are high. Case Study 3 is a townhouse development located in Burnaby, BC, a suburb of Vancouver. The development consists of 31 detached three-story townhouse buildings with five to seven units per building, for a total of 177 units (Figures 23 and 24). The first phase of the development was occupied four years prior to our review. The roof shingles are a dark color; and the roofs are generally exposed to solar radiation, as they lack shade by trees or other buildings. The attics are vented through button vents near the ridge and through perforated soffits at the perimeter. Based on our calculations, the vent area and distribution comply with building code requirements. The photographs in Figures 25 and 26 were taken within the same attic. As illustrated, the extent and distribution of the mold growth is similar on both the north- and south-facing aspects of the attic. Although shingle heating on the south-facing attics likely increases the drying capacity of the sheathing, it is not adequate to mitigate mold growth. Further, it is likely that redistribution of moisture within the attic during periods of cloud cover or at night maintain the ability for even mold distribution. The problems were addressed through remedial repairs similar to those for Case Studies 2 and 3. Figure 23 – General view of Case Study 3 complex. Figure 25 – Fungal growth on south-facing roof sheathing throughout the attic. Figure 26 – Fungal growth on north-facing roof sheathing throughout the attic. 9 8 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 Figure 24 – General view of Cast Study 3 complex. CASE STUDY 4 Case Study 4 differs from the previous case studies in that the problem was associated with ice damming and water penetration (Figures 27 and 28), as opposed to mold growth or air leakage. Case Study 4 is located in Panorama, BC, a ski town located in the interior of the province. The complex was constructed in 2005. The owners reported problems the first winter. Field review and testing determined the following: • The units have electric baseboard heaters and propane fireplaces. Each unit is individually metered for electrical use, while the propane for the fireplace (and the cost) is shared equally amongst all of the units. The property manager reported that most occupants use the fireplaces extensively for heating as well as for ambiance. • The roofs and attics have a complicated configuration (Figure 29) because of the unit layout and an architectural need for fire separation within the attics. This complex configuration increases the difficulty of obtaining uniformly distributed ventilation. • The architectural plans called for the use of cupola vents at intervals along the roof ridges, but continuous ridge venting was installed at the time of construction (Figure 30) in lieu of cupolas. Ridge vents become buried by snow during the winter season. • All of the soffits contained perforated vents (Figure 31). • Calculations confirmed that the vent areas (during the summer months) conformed to building code requirements. Observations confirmed that the vents were adequately disbursed. • Several of the buildings have gable end vents (Figure 32). Even though the vents are large, their effectiveness is limited because of the fire separations within the attics. • The vents for the fireplaces pass Figure 27 – Heavy ice damming and icicle formation. Figure 28 – Heavy icicle formation. Figure 30 – Typical continuous ridge vent. Figure 29 – Typical roof configuration above area of ice damming and icicle formation. Circle marks gas fireplace exhaust vent. Figure 31 – Continuous soffit venting. Figure 32 – Gable end vents were not effective because of attic compartmentalization for fire separation. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 9 9 through the attics. The fireplace vents are uninsulated flexible ducting. The temperature of the fireplace vent ducts was measured above 128°F (53°C) within one hour of operation (Figure 33). A combination of conditions contributed to the ice damming on this project, but the most significant were the high attic temperatures caused by heat from the fireplace ducts. Other contributors include: • The thermal resistance of the snow (approximately R1 per inch) contained the heat within the attics, increasing the melting rate of the snow adjacent to the shingles. • The ineffectiveness of the ridge vents once the vents were buried in snow. • The complex configuration of the roofs, which results in a large roof area draining down onto a short section of eave, as well as creating the difficulty of adequate ventilation. Remediation Interestingly, most of the adjacent buildings have raised cupola vents on the roof ridges that likely remain elevated above the winter snow level (Figure 34). To remediate this building, we added insulation to the fireplace ducts and improved attic ventilation below the roof surface. The remedial repairs did not eliminate the icicles but reduced the problem to a tolerable level (Figures 35 and 36). ANALYSIS BEYOND THE CASE STUDIES Hygrothermal Assessment – The Impacts of Improved Energy Efficiency on Attic Moisture Tolerance We performed a series of hygrothermal simulations using the WUFI 5.1 Pro (WUFI) computer model to demonstrate the performance of increasing insulation levels, air leakage, and attic ventilation on the moisture sensitivity of ventilated wood-frame attic assemblies. The model runs used Vancouver, BC, weather data. The WUFI model takes into account material properties, measured exterior climatic data, and indoor climatic data to simulate heat and moisture transfer through assemblies. WUFI is one of the most advanced commercially available hygrothermal moisture programs in use today, and its accuracy at prediction of wood-frame assemblies has been demonstrated in numerous field and laboratory studies (www.wufi.de), including those performed by our firm (Finch 2007). For this assessment, a model of a conventional ventilated wood-frame attic assembly was constructed within WUFI, and three-year simulations were performed to evaluate year-over-year trends. The model is shown schematically in Figure 37 to demonstrate the changing variables, which we independently assessed. We know that independently assessing variables is somewhat unrealistic because many of the variables are interrelated. Figure 33 – Fireplace exhaust vents reached 53.4ºC (128.12ºF) within one hour of fireplace operation. Figure 35 – After remedial work. Figure 37 – WUFI model schematic. 1 0 0 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 Figure 36 – After remedial work. Figure 34 – Raised cupola vents on adjacent building. However, this approach allows us to assess the impact of each variable separately. To evaluate the results, the moisture content of the plywood sheathing, along with the relative humidity and temperature at the sheathing surface and within the attic space, are evaluated for each case. Typical daily or seasonal results are provided, along with a count of the number of hours where certain predetermined thresholds are met. Impact of Insulation R-value The first analysis demonstrates the impact of increasing insulation R-value on the conditions within an attic. The model assumes an average ventilation rate of four air changes per hour (ACH), no incidental air leakage from the house into the attic, and varying insulation depth from R-0 (no insulation) to R-100 (superinsulated) in increments of R-20. Figures 38 and 39 show the sheathing surface temperature and surface RH for the attic, respectively, occurring during a typical winter week. A typical, indoor-air dewpoint temperature is also plotted against the surface temperature to assess the potential for indoor air leakage to result in condensation on the sheathing surface. The majority of wintertime hours are below the indoor air dew point, which indicates the potential for condensation to occur where air leakage is present (i.e., at leaking penetrations). If bathroom fan exhaust was considered with warm, moist air due to showers, it would be warmer and at higher relative humidity than typical interior air. This warm, moist air would have relatively high dew point temperatures, closer to 20°C, such that condensation would be almost sure to occur from this sort of air leakage, as attic temperatures are well below its dew point. As insulation R-value increases, the temperature of the sheathing decreases and the surface RH increases, since less heat energy is lost through the ceiling to warm the attic. The number of hours in a typical year where the RH is above 80% at the interior of the plywood surface and within the open attic airspace is shown in Figure 40. The numbers of hours above 80% RH are representative of risk of mold growth when temperatures are favorable (i.e., between 0°C and 40°C, or 32°F and 104°F). The resulting sheathing moisture contents are shown in Figure 41, and the number of hours exceeding 15% MC (as there is no occurrence that exceeded 20% under normal conditions) is shown in Figure 42. Figure 38 – Sheathing temperature; impact of insulation R-value. Figure 40 – Annual hours of RH >80% at plywood sheathing and center of attic; impact of insulation Rvalue. Figure 39 – RH at plywood sheathing; impact of insulation R-value. Figure 41 – Typical year annual plywood moisture content, impact of insulation R-value. Figure 42 – Annual hours of plywood sheathing above 15% MC; impact of insulation Rvalue. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 1 0 1 Analysis Comments In each of the cases, the simulation results demonstrate that greater insulation levels reduce heat loss into the attic, resulting in colder sheathing temperatures and increased RH levels. The largest reduction in temperature and increase in RH occurs between an uninsulated attic and R-10. Changes are observed in insulation increments up to about R-40, and conditions between R-60 and R-100 are not much cooler/ humid than those at R-40. Note that all of these simulations use the same air change rate (4 ACH). In reality, the number of the ACH is influenced by convective airflow caused by thermal buoyancy of the air in the attic as the air is warmed. Reducing the heat flow into the attic will reduce the ACH, which will in turn increase the attic RH. Impact of Insulation R-value With Air Leakage The second analysis demonstrates the impact of increasing insulation R-value on the conditions within an attic where there is air leakage from the interior into the attic (either through the ceiling or leaking duct work). The model assumes an average attic ventilation rate of 4 ACH, a small amount of air leakage from the house into the attic, and varying insulation depth from R-0 (no insulation) to R-100 (superinsulated) in increments of R-20. The amount of air leakage is set within the WUFI model and is based on a leakage rate that results in wetting of the sheathing up to 25% MC in the baseline model. Increasing insulation with this same air leakage rate will therefore reduce the sheathing temperature, resulting in increased condensation events. Figures 43 and 44 show the sheathing’s surface RH and MC, respectively, which occurs during the winter months (November through April). Figures 45 and 46 show the number of hours per year that the sheathing exceeds 80% RH and 20% MC, respectively. Analysis Comments Similar to the first analysis, as the insulation level increases, the time spent at elevated RH and MC levels increases at the plywood sheathing. Because the sheathing is maintained at a temperature well below the indoor dew point for much of the winter, the risk for air leakage condensation is high. The results, however, do not show a significant increase in moisture levels when insulation levels are above R-40. The results highlight the sensitivity of attics to air leakage and the need to address ceiling and ductwork air tightness. Impact of Attic Ventilation Rate The third analysis demonstrates the impact of the average attic ventilation rate on the conditions within an attic. The model parameters are as follows: • The average ventilation rate is varied from ≈0 ACH to 10 ACH (unventilated to very well ventilated). • There is no air leakage from the house into the attic. • There is a fixed insulation R-value of R-10, representative of an older, poorly insulated attic. Figure 43 – RH at plywood sheathing; impact of insulation R-value with constant air leakage. Figure 44 – MC of plywood sheathing; impact of insulation R-value with constant air leakage into attic. Figure 45 – Annual hours of RH at plywood sheathing and center of attic; impact of insulation R-value with constant air leakage into attic. Figure 46 – Annual hours of plywood sheathing above 20% MC; impact of insulation R-value with air leak. 1 0 2 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 Hourly ventilation rates from this average are subsequently calculated within WUFI to adjust for diurnal cycles and impacts of solar radiation, etc. Based on industry research and measurements, average attic ventilation rates of between 1 and 4 ACH are expected in wood-frame attics (Walker 1997). The impact of attic ventilation rate on the attic air temperature and RH for a typical winter week is shown in Figure 47 and Figure 48. For comparison, Figure 49 plots the moisture content of the plywood sheathing as a result of the varying ventilation rate for the same time period. Three interesting findings become apparent in the analysis of varying the ventilation rate in the coastal climate of British Columbia: • Higher ventilation rates (above 2 ACH) result in cooler temperatures within the attic and of the sheathing, as the outdoor air is colder than the attic. The attic air is warmed by heat loss through the insulation from below and by a reduction in the amount of air that is exchanged with colder outdoor air during warmer seasons. An attic with no ventilation (≈0 ACH) results in the warmest temperatures. • No ventilation (≈0 ACH) results in warm attic temperatures, but higher RH levels. The highest RH levels, however, come from the higher ventilation rates (above 4 ACH) because in this climate, the outdoor air is more humid than the air within the attic. At around 4 ACH, the RH levels are the same whether the attic is ventilated or not. Less ventilation results in lower RH levels to a point of a minimum RH near 0.1 to 0.05 ACH. Below 0.05 ACH (e.g., 0.01 ACH), the RH within the attic increases, demonstrating a lower inflection point and potentially, a theoretical optimal ventilation rate for this attic. This is highlighted in Figure 50, which shows the number of hours per year exceeding 80% RH at the sheathing in the middle of the attic for different ventilation rates. • The highest sheathing moisture content results from no ventilation or very low ventilation rates, closely followed by the highest ventilation rate (because the outside air is depositing more moisture than the ventilation is removing). This is highlighted in Figure 51, which Figure 47 – Attic air temperature; impact of attic ventilation rate. Figure 48 – Attic RH; impact of attic ventilation rate. Figure 51 – Annual hours the plywood sheathing exceeds 15% moisture content; impact of attic ventilation rate. Figure 50 – Annual hours of RH at plywood sheathing and open attic airspace; impact of attic ventilation rate. Figure 49 – Plywood sheathing moisture content; impact of attic ventilation rate. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 1 0 3 shows the number of hours per year the plywood sheathing moisture content exceeds 15% for different ventilation rates. Analysis Comments The analysis demonstrates the impact of ventilation on the sheathing moisture levels and RH within an attic. Too little ventilation is detrimental and results in high RH levels within the attic and at the sheathing. However, too much ventilation can also cause elevated RH levels and sheathing moisture contents. For this analysis, there appears to be an optimal ventilation rate of less than 1 ACH to a minimum of 0.1 ACH for attics within this climate. Further research is needed to evaluate how this would be achieved or constructed in practice (e.g., vent area and distribution, etc.) and the impacts of air leakage. Impact of Attic Ventilation Rate With Air Leakage The final analysis demonstrates the impact of the average attic ventilation rate on the conditions within an attic. The model parameters are these: • The model varies the ventilation rate from 0.5 ACH to 4 ACH (low to high ventilation). • Air leakage from the house into the attic is included. • There is a fixed insulation R-value of R-10, representative of an older, poorly insulated attic. The same-size air leak is introduced in each case, calibrated from the previous example. The impact of attic ventilation rate on the RH at the plywood surface and MC of the plywood for a typical winter season is shown in Figure 52 and Figure 53, compared to a baseline attic with no air leakage. The total hours per year that the plywood sheathing surface RH exceeds 80% is shown in Figure 54. An attic insulation Rvalue of R-40 is also compared to show the increasing sensitivity with increasing Rvalue in the same figure. Analysis Comments These results demonstrate the positive impact that attic ventilation has on removing excess moisture from an attic where air leakage is able to occur. While less ventilation appears to be more beneficial under normal conditions and reduces the potential for mold growth on the sheathing, where air leakage can occur, the need for greater ventilation is shown. However, it should be noted that even very high ventilation rates cannot sufficiently remove enough moisture so that elevated RH levels and moisture contents can be reduced. The importance of controlling air leakage is demonstrated, as well as the need for airtight ceilings and airtight and properly terminated ducts. GENERAL CONCLUSIONS AND COMMENTARY Based on the site observations documented in the case studies and the results of computer modeling, we draw the conclusions listed below. However, we must add that the number of variables and their interaction is complex, and further research is required before final conclusions can be drawn. Also, it should be noted that these comments are for the climate experienced in the Pacific Northwest; significantly different climate zones could result in different conclusions. • There is an increased risk of moisture damage in vented roof assemblies with higher insulation levels due to cooler surface temperatures that are created on exterior components. Moisture problems will likely become worse as insulation levels increase with upcoming building code changes unless other changes are made. Specifically within British Columbia, there is a mandate toward net-zero building enclosures by 2020. Anticipated changes to the BC Building Code in 2012 will increase attic insulation levels to greater than R-50. • Increasing the quantity of insulation in attics increases the significance of air leakage from the occupied por- Figure 52 – RH at plywood sheathing; impact of ventilation rate with air leakage. Figure 53 – MC of plywood sheathing; impact of ventilation rate with air leakage. Figure 54 – Annual hours of 80% RH at plywood sheathing; impact of attic ventilation rate with air leakage (R-10 and R-40). 1 0 4 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 tions of the building and, more significantly, air leakage from mechanical equipment such as bathroom and clothes dryer exhausts. • It is critical that all mechanical ventilation is continuous to the outside of the attic, and there is no opportunity for warm, moist air to short-circuit back into the attic. As with the case studies, exhaust ducts should not discharge into areas with perforated soffits, and exhaust ducts must be well air-sealed into vents that penetrate the roof sheathing. Even relatively small quantities of air leakage from mechanical systems can have a negative impact on the performance of attics. • If air leakage into the attic from occupied space and mechanical systems is controlled, there is minimal negative effect of increasing the Rvalue above R-40. • If there is no air leakage from occupied space or from mechanical equipment to warm the attic air temperature, increased ventilation may actually lead to increased moisture content in the sheathing. This occurs because the exterior air that is brought into the attic deposits moisture that may condense on cold surfaces, specifically during nightsky radiant cooling. • Care must be taken to ensure that the cavity from rainscreen wall assemblies is not vented into attics, particularly if there is a large moisture source, such as a rainwater leader, at the base of the rainscreen cavity. Additional Thoughts One option for reducing the risk of air leakage from occupied spaces into attics is the use of spray-in-place low-density foam insulation (½ pcf) as a base layer prior to installation of blown insulation above (Figure 55 through 57) in a flash-and-fill attic assembly. In this approach, the polyethylene is not relied on for airtightness, nor is the electrical or HVAC contractor required to ensure continuity of airtightness. The spray foam is applied after all ceiling work is complete and provides continuity of airtightness but still requires the use of a vapor barrier because low-density spray-in-place foam is relatively vaporopen. In addition to making the ceiling airtight, mechanical exhaust ducts should run vertically through the attic (i.e., up through the roof sheathing), and it is imperative that all joints/connections are fully sealed and the full length of the duct insulated. The impact of improved ceiling airtightness at current R-40 insulation levels is Figure 55 – Flash-and-fill attic assembly (photo by Murray Frank, 2011). Figure 56 – Low-density spray-foam application (photo by Murray Frank, 2011). Figure 57 – Blown insulation over spray foam. Figure 58 – Plywood moisture content in a typical year. S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1 L E V Y • 1 0 5 compared to current practice (as based on the case studies, where air leakage into the attic occurs at penetrations and ducts, etc.) and to an historically air-leaky older attic with minimal insulation (R-10) using the WUFI model. Figure 58 plots the moisture content of the sheathing for a typical year, and Figure 59 plots the RH at the underside of the sheathing. The graphics show the relative difference in the order of magnitude of MC and RH as a result of changing insulation and the importance of addressing air leakage. Although not addressed in this paper, another consideration is the use of warmattic technology. This option should consider the need for ventilation between the shingles and the roof sheathing (plywood). REFERENCES Graham Finch, The Performance of Rainscreen Walls in British Columbia, University of Waterloo, Ontario, Canada. 2007. Morrison Hershfield Ltd., “Survey of Building Envelope Failures in the Coastal Climate of British Columbia,” Canadian Mortgage and Housing Corporation, Burnaby, BC., 1996. RDH Building Engineering Ltd., “Wood Frame Envelopes in the Coastal Climate of British Columbia,” Canadian Mortgage and Housing Corporation, Vancouver, BC, 1999. I.S. Walker, “Attic Ventilation and Moisture,” Canada Mortgage and Housing Corporation, Ottawa, 1997. Figure 59 – RH at interior surface of sheathing in a typical year. 1 0 6 • L E V Y S Y M P O S I U M O N B U I L D I N G E N V E L O P E T E C H N O L O G Y • OC T O B E R 2 0 1 1