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Solar Shingles and Tiles – Where Solar Technology and Roofing Meet

May 15, 2014

Have you ever thought that
solar technology was a new
concept? Its history actually
spans over two millennia,
from the 7th century BC
to the present. Man started
out concentrating the sun’s energy with
glass and mirrors to light fires. Today, with
the advances in technology and demand
for renewable energy, the world’s architects,
builders, consultants, and other science
professionals have been collaborating
to imagine and birth everything from
solar-powered buildings to solar-powered
cars. As Thomas Edison stated in 1931:
I’d put my money on the sun and
solar energy. What a source of
power! I hope we don’t have to wait
until oil and coal run out before we
tackle that.
Finally, many years later, Edison’s hope
for solar energy is becoming a reality. Let’s
review the history of solar energy, see how
far solar has come, and then discuss how
we as roofing professionals can influence
and inspire our world by promoting applications
of solar technology in an effort to
help solve our ongoing energy problem. A
solar-powered earth can become a reality
starting with how we power our structures,
and this can be achieved by continuing to
use such technologies as solar-powered
shingles (Photo 1).
HISTORY OF THE USE OF
SOLAR ENERGY
The first cultures to record the use of
solar energy were the Chinese, Greeks, and
Romans. In 20 AD, the Chinese documented
the use of mirrors to light torches for religious
ceremonies. The Roman bathhouses
of the 1st century AD and the 13th-century
cliff dwellings of the North American Pueblo
people faced the south for optimal sun
energy.
Skipping to 1767, the Swiss scientist
Horace-Benedict de Saussure was credited
with building the world’s first solar collector,
later used by Sir John Herschel to cook
food during his South African expedition
in the 1830s. In the 1860s, French mathematician
Augustin Mouchet invented a
Ma r c h 2 0 1 4 I n t e r f a c e • 3 5
Photo 1 – Home sporting Dow’s Powerhouse Solar Shingle system.
solar-powered steam engine, the predecessor
of the modern parabolic dish collector.
In 1873, Englishman Willoughby Smith
discovered the photoconductivity of the
element selenium; and three years later, his
fellow countrymen William Grylls Adams
and Richard Evans Day discovered that
selenium produces electricity when exposed
to the sun. Although selenium failed to
convert sufficient sunlight to power electrical
equipment, they proved
that a solid material could
change light into electricity
without heat or moving
parts. With this new spark
of light, the scientists of the
late 1800s to the mid-1900s
explored these concepts to help
power the second industrial
revolution.
German physicist Wilhelm
Hallwachs discovered that a
combination of copper and
cuprous oxide was photosensitive.
In 1905, Albert Einstein
published a paper on the photoelectric
effect and in 1921
was awarded the Nobel Prize
for “discovery of the law of the
photoelectric effect.”
In 1954, Daryl Chapin,
Gerald Pearson, and Calvin
Fuller developed the silicon
photovoltaic (PV) cell at Bell
Labs in New Jersey. This was
the first solar cell capable of converting
enough solar energy to operate everyday
electrical equipment. After years of experimentation,
this technology has enabled us
to construct megawatt buildings, planes,
trains, and now roofing material. It has
even enabled us to explore space via PVpowered
satellites.
Solar cells have only been available
3 6 • I n t e r f a c e Ma r c h 2 0 1 4
Photo 2 – A technician installs
solar shingles on a roof, nailing
them just like asphalt shingles
(Courtesy of Dow).
Photo 3 – Powerhouse shingle detail.
Photo 4 – Building-integrated PVs are less
obtrusive and more visually pleasing.
Dow’s Powerhouse Solar Shingle was
named one of the “50 Best Inventions of
2009” by Time magazine.
commercially since 1956. Cost of such energy, however, at about $250 to
$300 per watt, was out of line with that produced by coal, costing $2 to $3
per watt.
BUT WHAT ABOUT ROOFING?
Awkward-looking, rack-mounted solar panels the size of conference
tables on roofs have become ubiquitous in
the ensuing decades, but aesthetics have
recently pushed the market to develop a
more appealing alternative: solar shingles.
It wasn’t until the 1990s that Subhendu
Guha’s pioneering work in the field of amorphous
silicon led to the development of a
flexible, lightweight PV panel that could take
the place of asphalt shingles.
Since then, the race has been on. It
took some time to achieve a higher rate of
electrical conversion in order to make shingles
commercially viable in comparison with
separate panels. On the market since 2005,
the solar shingle has developed and become
widely available and more affordable.
The new systems use building-integrated
photovoltaics (BIPV) and combine cells—
also known as thin film—with metal, slate,
fiber-cement, and asphalt roofing.
Two of the leaders in solar shingles are
CertainTeed, with the Apollo line, and DOW
Chemical Company, with its Powerhouse line.
DOW offers a thin-film solar product
made from flexible copper indium gallium
diselenide (CIGS). The electrical circuitry is
integrated into each shingle. The product
touts ease of installation, with no on-roof
wiring required. The array nails directly to
the roof deck, just like a traditional asphalt
roof (Photo 2). The shingles have a “reveal
height” of 10 in., a reveal width of 22.8 in.,
Ma r c h 2 0 1 4 I n t e r f a c e • 3 7
Photo 5 – Apollo II shingles on the roof.
(Photo courtesy of Saint-Gobain.)
Photo 6 – The makeup of the
Apollo II shingle system can be
seen with its various elements.
(Photo courtesy of Saint-Gobain.)
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and a ½-in. thickness (Photo
3). They are wireless and snap
together. Once installation is
completed, a certified electrician
connects the system
to the solar inverter, which
converts direct current (DC)
into alternating current (AC) to
power the home.
The ability to use these
systems over existing metal
or asphalt shingles is basically
like placing a large sticker
directly on the roof. Wires are
then connected to the thin-film
PV, daisy-chained together,
connected to the inverter and
battery backup system, and
tied to the existing electrical
grid. Dow states that a typical
cluster of 350 solar shingles
can cut a homeowner’s electric
costs by 40-60% (Photo 4).
CertainTeed’s Apollo line
offers both a shingle “module”
and a concrete tile. It uses a
grid-tied monocrystalline sil-
Ma r c h 2 0 1 4 I n t e r f a c e • 3 9
Photo 7 – The Apollo II shingle is integrated with CertainTeed’s LandMark Solaris shingles on the
GridSTAR New Zero Energy Demonstration Structure in Philadelphia. (Photo courtesy of Saint-Gobain.)
icon technology that offers efficiency
and price similar to larger
bolt-on arrays but with less bulk.
Each Apollo II shingle module
weighs only 12 pounds—about as
heavy per square foot as typical
asphalt shingles. They are nailed
directly to the deck (Photos 5, 6,
and 7).
CertainTeed’s Apollo II tiles
(Photo 8) claim to produce 13
watts of power per square foot
and are designed to integrate with
shingles and flat concrete-roof
products without the need for
rack mounting or structural reinforcement.
CertainTeed’s power
statement is similar to Dow’s,
claiming electric cost savings of
40-70%.
These solar savings vary by geographical
location and directional orientation, as well
as individual surroundings and meteorological
circumstances. Some larger cities will
have a better rebate and savings program
versus some rural areas. Solar shingles
should be installed by certified and authorized
roofing contractors.
In addition to the more attractive, flush
look these products achieve, they have
passed the standard safety, durability, and
performance tests.
While effectiveness and cost benefits
vary widely, and power companies are
beginning to balk over the concept of net
metering buy-back power arrangements, at
this time it is estimated that for every dollar
invested in a solar shingle roof, the owner
can potentially realize up to $4 back in
energy savings over a 20-year period.
We as a society have come a long way
since the 7th century BC in understanding
how to harness the sun’s energy to better
our standard of living. Solar technology
will continue to evolve; and manufacturers,
architects, builders, and other industry professionals
will increasingly adopt the great
benefits solar technology can offer to the
built environment.
4 0 • I n t e r f a c e Ma r c h 2 0 1 4
Filipp Eretnev, a
Colorado resident
for three years,
originally immigrated
from Russia
two decades ago.
He is an estimator
for The Roofing
Company in Grand
County, CO. An
active member of
the Home Builders
Association and an environmental volunteer
in his Granby, CO, community, Eretnev has
a background in finance and construction.
Filipp Eretnev
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Photo 8 – The Apollo II tile is
integrated with flat concrete
products. (Photo courtesy of
Saint-Gobain.)