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Prefabricated Systems: Where Intention and Reality Collide

September 25, 2021

Prefabricated building enclosure
components provide a means to
reduce construction costs, accelerate
schedules, and improve
quality control in modern construction.
They also reduce environmental
impact, increase safety, and allow
better project cost controls. However, without
proper design, coordination, and planning,
these benefits can be undermined or unrealized
altogether, and unforeseen consequences
can result. This paper provides insight into
prefabricated building enclosure components
including a brief history, design and construction
considerations, system types, related challenges,
and solutions to ensure their successful
performance. Case studies are included to illustrate
the conflicts between intent and reality
when prefabricated components are not properly
executed and how to avoid these problems
on future projects.
HISTORY
Historically, prefabrication in building
construction was utilized during times of
socioeconomic distress such as colonization,
industrialization, war, or economic depression.
To meet low budgets, high volumes, and accelerated
delivery schedules during these eras,
many building components or entire buildings
were prefabricated. Consequently, the term
“prefabricated” within the building construction
industry was often associated with cheap,
low-performance, and short-term/temporary
mass-produced buildings that lacked individuality,
creativity, and beauty.
Due to manufacturing/production efficiency,
speed of installation, and reduced cost,
the principles of prefabrication were initially
incorporated into building construction for
systems such as structural members. These
repetitive and standardized structural components
require little to no customization in
their design, and typically, their aesthetics are
not a priority. Thus, systems like roof and floor
joists/trusses, glued laminated timber (glulam)
components, precast concrete components, etc.
are often prefabricated for a specific project
and then erected on site as a part of the overall
building structural framing.
In the past, the application of prefabricated
components to modern building enclosures
was not as widely accepted due to the initial
limitations when creating unique, customized
designs to meet specific project and site conditions.
Today, with the increasing emphasis on
reducing construction schedules and project
costs, the prefabrication of building enclosure
systems has become more and more common.
As a result of the increased acceptance of prefabricated
building enclosure components,
these types of systems, materials, and methods
have become more prevalent.
DESIGN AND CONSTRUCTION
CONSIDERATIONS
One key aspect for building enclosure prefabrication
to be a feasible and cost-effective
option is for the exterior to have repeatable
standardized components. This uniformity of
materials and their geometry (shapes/cuts/cast
forms), assembly sequence and tasks, and handling
and transport allows for increased quality
control, reduced schedules and associated
costs, increased safety, reduced environmental
impact, and other advantages. Therefore, buildings
with large exterior surface areas that incorporate
simple, repetitive geometries are best
suited for building enclosure prefabrication.
The project site may also dictate an advantage
for prefabricated components. Remote sites
18 • IIBEC Interface May 2021
where construction materials and labor are not
readily available, or project locations with limited
or restrictive site accessibility may be good
candidates for prefabricated exteriors which
shift a large portion of the construction off
site where materials, labor, and access are not
critical factors. In contrast, traditional fieldfabricated
methods may be more effective for
customized building enclosures with fewer
repetitive features, those with unique conditions
or geometries, and those with smaller
surface areas and no site limitations.
In addition to the building architecture
and site considerations, there are other factors
to consider throughout the design and
construction for building enclosure prefabrication.
Some of these factors include system/
material type; size/geometry for transport,
storage, and installation; panelized component
transport and erection-induced loads;
field installation equipment type and access/
placement; on-site construction storage;
and future maintenance. For instance, some
building enclosure systems simply cannot
be prefabricated. These include point-supported
glass systems, traditional cavitywall
brick masonry, and dimensioned-stone
cladding systems. Also, some materials may not
be suitable for transport within a prefabricated
panelized component, such as delicate terra
cotta. Additionally, the transport of prefabricated
components imposes restrictions regarding
length, width, and height, which may be further
limited depending on the site. Each of these factors
restricts the types of materials or systems
for a specific project. Additionally, congested
sites may limit the type of field access to the
building enclosure, as well as the coordination
of building exterior access equipment, which
are other considerations when evaluating prefabricated
building enclosure components.
The design and construction considerations
do not end with feasibility analysis, system
and material selection, and logistics. Building
enclosure design and construction are complex.
This complexity stems from the numerous
related code and performance requirements,
as well as requisite high levels of coordination
with multiple systems and trades. While prefabrication
shifts a portion of the construction
coordination to a controlled manufacturing
environment, it also necessitates a higher level
of coordination during design. The designer
often must provide an increased level of detailing
for the integration of these systems, as well
as providing additional direction regarding
the fabrication, transport, erection, and installation
of these systems. Additionally, as the
prefabricated components are being assembled
during the design process, decisions made later
in design such as value engineering or scope
modifications are dictated by the prefabricated
systems. This reduced flexibility and adaptability
during design also occurs during construction.
As the prefabricated assemblies are already
built, there is significantly less ability to adapt
these systems to overcome construction phase
issues such as unforeseen conditions, construction
tolerances, and design or scope changes.
Therefore, the impact of prefabricating
components must be fully understood from
design through installation and maintenance.
This increased level of design and coordination
requires close collaboration among the owner,
designer, contractor, and manufacturer. Often,
the utilization of a building enclosure consultant
is required to ensure the proper integration
and performance of prefabricated building
enclosure systems.
SYSTEM TYPES
Generally, prefabricated building enclosure
systems can be categorized as structural, architectural,
or a combination of both (hybrid).
Both structural and architectural systems
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require additional components to complete
the building enclosure. In addition to the main
building structural frame, additional components
typically required for prefabricated
building enclosure structural-type systems are
those that achieve the energy and fire ratings
and those for air infiltration and water penetration
resistance. For prefabricated building
enclosure architectural-type systems, the main
building structural frame, including the main
wind-force-resisting systems, are required to
be independent from and installed prior to the
prefabricated system installation.
Structural-type prefabricated systems are
those that provide structural support for a
portion of the building and enclose the exterior.
These systems require the addition of other
subsequent components to provide the exterior
aesthetics and other building enclosure performance
characteristics (air infiltration and
water penetration resistance, thermal resistance,
fire resistance, etc.). Examples of prefabricated
structural systems include framed panels
(e.g., stud wall panels), monolithic precast
wall and roof panels, and composite structural
wall and roof insulated panels/structural insulated
panels (SIPs).
Prefabricated architectural-type systems
provide the exterior aesthetics and other building
enclosure performance characteristics but
require separate structural systems to support
them. Architectural systems require an existing
framework to be in place prior to installation
of the prefabricated units. Prefabricated
architectural systems are typically composite
in nature and include insulated metal wall and
roof panel systems, modular EIFS, and unitized
window walls and curtainwalls.
Hybrid-type systems combine the structural
and architectural aspects so that once the
prefabricated system is installed, the building
is predominantly enclosed, and the structure
is complete. These systems provide structural
and architectural performance within a
single prefabricated assembly, as well as the
final building aesthetics. Typically, final dry-in
of the building enclosure is achieved following
the installation of hybrid-type systems.
Subsequent treatment or installation of transitions
to adjacent exterior components and
within the prefabricated system units is all that
is needed for the building enclosure to perform
as required. Examples of prefabricated
hybrid panels are composite precast insulated
wall panels, as well as more recent modular
megapanels where the building enclosure
is fully panelized, constructed off site, and
installed in place.
MODERN CHALLENGES
Historically, prefabricated systems were
designed for and served a straightforward purpose
(structural or architectural) with other
supplemental components provided to achieve
the overall building enclosure performance.
Therefore, the system performance was clearly
defined, and they were fabricated to meet
the requirements. Today, multiple performance
requirements need to be satisfied simultaneously
within a single prefabricated component, which
can result in conflicts and performance issues.
For prefabricated hybrid-type systems, the
architectural geometry, structural loading,
local energy requirements, air infiltration and
water penetration resistance, fire resistance,
etc., specific for the building’s unique characteristics
(i.e., aesthetic features, type, and
use) and project site must all be met within a
single system. This results in a prefabricated,
unitized/modularized system design that is
specialized for a specific project. As with manufactured
products, the prefabricated system
performance is certified by laboratory testing
for a specific assembly. The variance in even a
single portion of the system’s components may
impact other performance requirements, resulting
in certified testing that may no longer be
representative for a specific project. Therefore,
20 • IIBEC Interface May 2021
Figure 1. View of the northwest corner of the luxury residential high rise during construction.
Often, the utilization of a building enclosure
consultant is required to ensure the
proper integration and performance of
prefabricated building enclosure systems.
the impact of understanding and evaluating a
system for suitability on a project requires specialized
knowledge similar to, but many times
more complex than, that which is required for
an Underwriter’s Laboratory (UL) engineering
exception.
Another challenge with multiple performance
requirements from a single prefabricated
system is that the various requirements
often have different thresholds
and standards that conflict. This includes
provisions for movement within structural
components (creep, live load deflection, interstory
movement, etc.) versus those required of
cladding (structural movement as well as thermal
expansion/contraction, shrinkage, etc.), as
well as field construction tolerance of the structural
versus the building enclosure components.
Specifically, in traditional field-installed
building enclosure systems, the considerations
for installation tolerance are limited to those
related to aesthetics and exterior performance
of the prefabricated component and not the
structural construction tolerances. However,
when the structural and architectural requirements
are combined into a single unit, the prefabricated
system is now required to meet the
large structural construction tolerances simultaneously
with those that are much smaller for
the cladding/fenestration system. This results
in field constructability issues and field modifications,
which may negatively impact project
aesthetics, cost, and schedule.
Similarly, when multiple performance
requirements are mandated within a single
system, the transitions within a system and
between adjacent systems must meet those
same requirements. As a result, the details of the
integration within and between the prefabricated
system and adjacent systems (aka “system
joinery”) must be carefully designed and coordinated.
The system joinery and integration
must meet the performance requirements for
a single condition and accommodate the construction
tolerances of both the structure and
building enclosure components. A deviation in
the actual field system joinery condition from
the idealized design conditions can result in
the inability of the system to meet one or more
of the multiple performance requirements following
installation.
Initially, prefabrication of the building
enclosure components achieved straightforward
goals across multiple systems. Currently,
to accelerate project delivery schedules, these
systems are being designed to meet the numerous
requirements of the building enclosure
assembly within a single prefabricated system.
As a result of delivering so many requirements
in a single system, the system design becomes
more complicated, increasing the potential for
conflicts as a result of changes in the project
during construction, as well as increasing
design and construction coordination to
ensure proper performance.
CASE STUDIES
Now that the concept of prefabricated
building enclosure systems is better understood,
challenges for this approach are presented
within two case studies. As indicated earlier,
the design and construction coordination of
the systems are critical to ensure the successful
installation and performance of the building
enclosure. When coordination is lacking, problems
arise. The two case studies highlight challenges
with prefabricated building enclosure
components; they are a residential apartment
high rise and a hotel high rise.
Case Study 1
A 32-story luxury residential high-rise
located in a large downtown metropolitan area
was completed in late 2017 (Figure 1). The
concrete-framed structure includes 274 luxury
May 2021 IIBEC Interface • 21
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apartments with exposed concrete cantilevered
balconies, an amenity level with open-air terrace
and underlying above-grade garage parking,
and retail at the ground floor. The building
resides in a historic district and has a complementary
brick veneer façade, including stone
accents, a window wall, and punched window
glazing.
To meet an accelerated project schedule,
the exterior cladding and fenestration systems
were partially prefabricated. As it was not
feasible to prefabricate the traditional brick
cavity wall veneer of the historic neighborhood,
the decision was made to prefabricate
the exterior cold-formed metal stud- (CFMS-)
framed walls, exterior sheathing, and an air
barrier. The window wall
and punched windows
were also prefabricated.
Therefore, once the prefabricated
exterior backup
walls and fenestrations
were in place, the building
would be dried in to
accelerate finish-out of the
building.
For cast-in-place concrete in high-rise construction,
construction tolerances can vary by
inches over the height of the building (when
considering cumulative tolerances) and +½ in.
at each floor from plumb,1 as well as in-and-out
tolerances along the face of the building within
a single floor level. However, the standard tolerances
for the cladding and fenestration elements
are significantly less: ¼ in. or less2,3 from
floor to floor and along a floor. As the concrete
floors are exposed at the exterior (Figure 2)
to provide the cantilevered balconies and the
column placement at the building perimeter,
the variation between the structural concrete
tolerance and the cladding/fenestration tolerance
resulted in constructability issues for the
prefabricated elements. Additionally, at some
locations, the installed cast-in-place concrete
tolerance exceeded what is allowable. The result
was a conflict in the as-installed concrete with
the prefabricated exterior wall and fenestration
installation tolerances. Simply put, the prefabricated
exterior backup wall and fenestrations
could not be installed or properly supported
with the existing placement of the concrete
structure.
Resolution of the constructability issues
resulted in a large amount of rework, subsequent
22 • IIBEC Interface May 2021
Figure 2. Prefabricated panelization of exterior wall system.
Figure 3. Prefabricated panels with separate punched window. Figure 4. High-rise hotel.
schedule delays, and cost overruns. As shown in
Figure 2, the prefabricated exterior wall panels
are in place (those with “blue” air barrier) at a
portion of the upper floors. However, at other
portions, field installation is underway (note
exposed framing and yellow exterior sheathing
panels) with in-situ CFMS, exterior sheathing,
and air barrier assembly. The field installation
was performed predominantly at outside corners
or other changes in plane, as well as select
elevations (not shown) where the construction
tolerance conflict was most severe.
Additionally, the lack of coordination
between the prefabricated components resulted
in performance issues once field installation
was underway. The intent was clear for both
the prefabricated exterior walls and windows to
include allowance for movement between the
floor lines, as well as construction installation
tolerance. The premanufactured exterior wall
panels (Figures 2 and 3) were to be erected at
the floor lines with allowance for movement
and installation tolerance at the head condition.
For the punched windows and window
wall, there was allowance for movement and
installation tolerance provided at the window
head. However, the premanufactured components
were submitted separately without coordination
between them. Once installation of
the already-fabricated components was underway
in the field, it was apparent that that there
was a lack of continuity between the prefabricated
exterior backup wall and window systems,
and therefore there was no allowance
for the installation tolerance and structural
movement. Specifically, the current exterior
construction did not allow for movement at
the transition between the CFMS head slip
joint and the window head receptor (circled in
Figure 3). The oversight between coordination
of the adjacent systems required rework and
redesign to allow for movement along the vertical
transition of the window head panel to adjacent
jamb panels. The result was the inclusion
of movement joints within the CFMS, exterior
sheathing, air barrier, and brick cladding that
were not a part of the original design.
Case Study 2
A 300+ room high-rise hotel located in a
suburban area was occupied in 2018 (Figure
4). The 18-story hotel consists of a cast-inplace
concrete-framed structure that is clad
predominantly with an aluminum-framed
window wall, including rainscreen glass and
metal slab-edge covers. To expedite the construction
schedule, the window wall system was
prefabricated as a unitized system. The unitized
window wall consists of a starter sill and head
receptor at each floor (Figure 2). The starter
sill and head receptor support the unitized window
wall panels that interlock with two-piece
mullions. Between the floor lines, the exposed-
May 2021 IIBEC Interface • 23
Figure 5. Typical window-wall shop drawing section detail at slab edge.
concrete slab edge was treated with
an air barrier system, and joint sealants
were installed between the slab
and the adjacent window-wall head
receptor and starter sill components.
Additionally, the head receptor at the
underlying floor and the starter sill
at the overlying floor provide rails for
support of the rainscreen slab-edge
covers (Figure 5). Upon final installation
of the window-wall system, the
result was intended to be a uniform, continuous “curtainwall-type” appearance.
During construction, shop drawings were submitted for the window-wall
system. No field installation procedures were provided. Construction sequencing
commenced with the window-wall panel installation as the priority to achieve
dry-in of the building and allow for finish-out to occur simultaneously with
the remainder of the exterior installation. Therefore, initially, the sill receptors
and head receptors were placed at each floor, then the window-wall unit installation
followed.
The rainscreen
slab-edge cover
installation could
then proceed
simultaneously or
at any time after
the window-wall
installation.
24 • IIBEC Interface May 2021
Figure 6. Partially unengaged glass at slab-edge cover.
Figure 8.
Unengaged slabedge
cover at
bottom rail.
Figure 7.
Unengaged
slab-edge
cover at top
rail.
Typical construction tolerances were provided
for within the window-wall design where
the head receptor accommodated movement
between floors, as well as installation tolerance
(Figure 5, circle). The rail support system for
the slab-edge covers also allowed for adjustment
to accommodate movement and installation
tolerance through slotted supports at
the base of the slab-edge cover panel (Figure
5, oval). However, it should be noted that the
slab-edge cover vertical allowance for movement
(~+¼ in.) does not accommodate the same
building movement as that within the head
receptor assembly (+½ in., -5/8 in.).
However, similar to Case Study 1, there
were conflicts with the structural concrete and
the fenestration installation tolerances during
construction. Due to the construction tolerance
conflicts, as well as the lack of understanding
of the window-wall system installation, the
placement of the supporting head receptors and
starter sills was not coordinated between the
window-wall system and the rainscreen slabedge
covers. Issues with constructability and
proper support of the slab-edge covers resulted.
As with the exterior wall panels of the previously
discussed case study, some slab-edge covers
could not be installed without modification
or were not fully supported unless “field modified”
(Figures 6, 7, and 8). Additionally, the
overall appearance was not a uniform continuous
curtainwall as the variable tolerance from
floor to floor was accommodated mostly in
the placement of slab-edge covers, resulting in
a non-uniform “wavy” appearance (Figure 9).
As a result of the constructability and stability
issues, the slab-edge covers require evaluation
and remediation.
Additionally, the transition conditions
between the window-wall and adjacent systems
were not fully coordinated. As a result, while each
cladding or fenestration system meets the design
intent, the transitions between systems are unable
to meet the performance requirements of the
building enclosure or are not properly coordinated
for future building maintenance.
RECOMMENDATIONS
The intent of presenting challenges with
prefabricated building enclosure systems is to
prevent similar problems on future projects.
While two problematic case studies are included
herein, the author’s experience also indicates
that prefabricated building enclosure systems
can be an effective and successful construction
approach. Therefore, the following recommendations
are provided to assist designers, contractors,
and manufacturers with the successful
design, planning/coordination, and execution
of prefabricated building enclosures.
The first and most obvious step in ensuring
the success of prefabricated building enclosure
systems is deciding what systems or portions of
the building exterior are appropriate for prefabrication.
In doing so, the full impact of the prefabricated
components should be studied from
design and installation through maintenance.
As components are being evaluated for incorporation
with other field construction or prefabricated
elements, they should be reviewed
and coordinated to ensure uniformity and continuity
of the performance requirements. For
instance, the structural, air infiltration and
water penetration resistances, thermal and fire
characteristics, etc. should meet or exceed the
requirements as well as maintain continuity
(including minimization of changes of plane)
across the building enclosure.
Figure 9. View looking upward along elevation. Note non-uniformity in reflection of lifelines
and power cord from floor to floor.
one third page.indd 1 9/11/2020 11:18:54 AM
May 2021 IIBEC Interface • 25
Once the prefabricated system(s) have
been determined, a building enclosure consultant
should be utilized for more complex
or high-risk projects where building enclosure
performance is critical. Then, the author
recommends incorporating the following
design, construction, and/or contract provisions
into the project.
1. The prefabricated systems are to be
developed as a delegated design performed
by a licensed professional in
the project jurisdiction for all the loads
incurred by the prefabricated unit
including, but not limited to, packaging
and storage (orientation, stacking, etc.),
transport, erection, and final use. For
example, twin-span precast concrete
units or unitized curtainwall undergo
significant loads during transport
and erection (Figure 10). Furthermore,
these delegated designs should be
reviewed by the building enclosure
consultant and/or structural engineer.
2. The performance of preconstruction
laboratory testing should be incorporated
into the project to ensure performance
meets the design intent
and to assist with planning and
coordination between systems. As
previously indicated, the existing
certified testing of the system may
not be representative of the projectspecific
conditions. In addition, only
the system itself, not the projectspecific
detailing and transitions,
is included in the certified testing
(Figure 11). Therefore, project-specific
26 • IIBEC Interface May 2021
Figure 10. Excessive deflection of twin-span
unitized curtainwall during erection.
Figure 11. Air exfiltration (smoke) at project-specific conditions during laboratory mock-up
testing.
preconstruction laboratory testing should be performed.
Also, include elements of the prefabricated
system that require replacement and repair during
the life cycle of the system into the testing as the
replaced/repaired conditions are typically not a
part of the manufacturer’s standard certified testing.
Finally, as similar planning and coordination of the
laboratory mock-up is required for the project site,
the provisions for the preconstruction laboratory
mock-up construction should include that the same
personnel responsible for the on-site oversight of
the project installation be those responsible for the
mock-up. If preconstruction laboratory testing is not
feasible, then engage a building enclosure consultant
to assist with the review and requirements for the
prefabricated building enclosure systems.
3. Manufacturer plant visits conducted periodically by
the owner, designer, and contracting team should
be performed during prefabrication. It is often the
assumption that because there are better controls in
the prefabrication manufacturing of these systems,
there is a higher assurance of quality in their assembly.
However, just as in the field, the utilization of
consistent quality assurance and quality control (QA/
QC) provisions are required to ensure the assembly
achieves and continues to sustain the required performance.
As periodic monitoring of the field installation
is performed throughout construction, the same
periodic observations should be performed during
the assembly of the prefabricated systems at the manufacturing
facility. One example is from a twin-span
curtainwall project where metal and glass were preglazed
into the system. During prefabrication, color
inconsistencies in the metal panels (Figure 12) were
not apparent until installed in the field. With proper
28 • IIBEC Interface May 2021
Figure 13. Reglazing at preconstruction mock-up test
specimen.
Figure 12. Significant color variation in
glazed-in metal panels within twin-span
unitized curtainwall.
QA/QC provisions and
manufacturer site visits,
the resulting overcladding
and subsequent schedule
delays and cost overruns
could have been avoided.
A similar situation arose
on a commercial highrise
office building in the
Houston Galleria area. The
glass units were installed
inside out. Therefore, the
low-e coating placement
and visual appearance
were impacted, resulting
in field reglazing hundreds
of glass units. With
proper QA/QC provisions
and manufacturer site visits,
the resulting reglazing
and subsequent schedule
delays and cost overruns
could have been avoided.
Figure 13 shows the
incorporation of reglazed
units within the laboratory
specimen to certify the
performance of the reglaze
procedure. Since such a
substantial portion of the
façade was reglazed to correct
the incorrect glazing
orientation, the field testing
of the reglazed units
was able to meet the specified
performance requirements
as the reglazing
had been verified prior to
construction. It should be
noted that revisions to the
manufacturer’s standard
published reglazing procedure
were required to
achieve successful performance
during the project’s
laboratory performance
mock-up testing. Had this
testing not been incorporated into the
preconstruction laboratory testing,
widespread water infiltration would
have occurred at the reglazed units.
4. Require the submittal of the projectspecific
fabrication instructions and
field installation procedures. These
submittals are to include related shop
drawings and QA/QC provisions. As
with Case Study 2, review of the procedures
in conjunction with the shop
drawings can avoid conflicts or omissions
in planning and coordination.
5. Include coordinated shop drawing submittals
for each of the respective building
enclosure systems to understand the
interrelationship between each of the
building enclosure systems. For both
case studies, the inclusion of coordinated
shop drawings to better coordinate
and understand the interrelationship
between the systems could have avoided
conflicts and performance issues.
6. Conduct a building enclosure coordination
meeting for the project.
Following initial submittal and review
of the project submittals and shop
drawings, a meeting of all trades that
perform the building enclosure work,
as well as those who impact that work,
should be conducted. Therefore, the
typical parties in attendance are the
owner, designer, building enclosure
consultant, general contractor, building
enclosure subcontractors, and ancillary
contractors. This meeting is typically
May 2021 IIBEC Interface • 29
Figure 14. Independent phased field mock-up of exterior wall and fenestration transitions.
a half to full day in duration. It begins
with the ancillary trades such as lightning
protection, MEP, and lighting
subcontractors to ensure their systems
are properly integrated with the building
enclosure systems to ensure performance
and proper warranty. Then the
meeting continues, releasing the trades
with less direct building enclosurerelated
work after their portion of the
scope is reviewed, and concludes with
the designer, building enclosure consultant,
general contractor, and main
building enclosure subcontractors
reviewing the coordinated shop drawings
and collaborating on the transitions
between systems.
7. Include field mock-ups and field QC/
QA testing during initial field installation
and throughout construction.
To facilitate collaboration and understanding
of the constructability and
sequencing of the building enclosure,
field mock-ups should be incorporated
into the project (Figure 14). The
mock-ups should be performed prior
to installation on the building overall
and can be independent or in situ as a
part of the final building enclosure. The
scope of the mock-up should include
prefabricated and field-fabricated components
with focus on the sequencing
of installation and the transitions,
including all direct and indirect work
related to the building enclosure.
CLOSING
In the ever-evolving construction industry,
there is innovation to achieve greater value,
such as higher performance at a lower cost. One
approach is to prefabricate building enclosure
components. Historically, building prefabrication
has been successfully performed for other
building components. As this application is
still under development for building enclosure
systems, there have been problems that can
override the benefits of utilizing these systems,
result in costly remediation, and impact the
design and performance of the building. This
is where intent and reality collide. Through
adapting from our past experiences, the industry
will further develop the building enclosure
prefabrication process to ensure its success. As
a part of that effort, incorporating the recommended
practices developed from the author’s
previous projects will help facilitate information
sharing and collaboration throughout the
construction process to ensure the success of
the building enclosure.
REFERENCES
1. ACI 117-10. 2010. Specification for
Tolerances for Concrete Construction and
Materials and Commentary, American
Concrete Institute. Detroit, MI.
2. Guide Specifications for Brick Masonry,
Part 4. 1998. Brick Industry Association
(BIA). Reston, VA.
3. Glazing Manual, 2008. Glass
Association of North America
(GANA). Topeka, KS.
30 • IIBEC Interface May 2021
Amy Peevey is a
building enclosure
engineer with over 20
years of experience
in the new design,
investigation/evaluation,
and restoration
of building enclosure
systems. She received
her bachelor of science
degree from the
University of Texas at
Austin and is a registered
professional
engineer. She spent a majority of her career performing
forensic investigations and developing
new designs, as well as providing expert litigation
support for problems relating to below-grade
and plaza waterproofing, cladding, fenestration,
roofing systems, and building science. Peevey is
a seasoned presenter and published member of
several technical trade associations and an active
contributor to the building enclosure community.
Amy Marie Peevey,
REWC, RRO, PE, CDT
As climate change makes it impossible for code developers to rely entirely on historical data, code creators and researchers are looking
elsewhere in an effort to keep looking forward. The Global Resiliency Dialogue is a joint initiative “to inform the development of building
codes that draw on both building science and climate science to improve the resilience of buildings and communities to intensifying risks
from weather-related natural hazards.”
Findings of the first survey of this initiative were published in January 2021, in a report entitled The Use of Climate Data and Assessment
of Extreme Weather Event Risks in Building Codes Around the World. The survey was shared with building code researchers and developers
around the world in an attempt to gauge how climate-based risks are being integrated into relevant national codes.
The International Code Council (ICC), National Research Council Canada, Australian Building Codes Board, the Scottish government,
and New Zealand’s Ministry of Business, Innovation & Employment are among the organizations developing this initiative.
You can learn more about this initiative on ICC’s website at https://www.iccsafe.org/advocacy/global-resiliency/.
— ICC, Building Enclosure
Planning Ahead
for Climate Change
With The Global
Resiliency Dialogue