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Overview of ASTM E2128 (standards Guide for Evaluating Water Leakage Of Building Walls)

May 15, 2010

The authors of this article have
long been strong proponents of
the merits of ASTM E2128-01a,
Standard Guide for Evaluating
Water Leakage of Building
Walls, published in January
2002 by ASTM International (see Figure 1).
Jointly and separately, we have pointed a
spotlight on this excellent standard in a
variety of nationwide forums and industry
publications, including an RCI symposium
in 2003; an ASTM symposium in 2006; a
peer-reviewed paper published in the
Journal of ASTM International in 2007; a
FEWA symposium in 2008; an Interface
article in 2008; and an RCI symposium in
2010.
To a large degree, our past praise for
ASTM E2128 has centered on the guidance
found in the Investigative Testing and the
Analysis sections of this standard; however,
the overall breadth and depth of ASTM
E2128 is exemplary. Consider, for example,
the tightly focused but surprisingly bold
scope of this seminal publication:
• This guide describes methods for
determining and evaluating causes
of water leakage of exterior walls.
• This guide is intended to provide
building professionals with a comprehensive
methodology for evaluating
water leakage through walls. It
addresses the performance expectations
and service history of a wall,
the various components of a wall,
and the interaction between these
components and adjacent construction.
The 35-page document (including 23
pages of “nonmandatory” appendices) provides
concise, carefully worded guidance on
carrying out a “systematic approach to an
evaluation.” The recommended process
includes:
1) Review of project documents,
2) Evaluation of the wall’s design concept,
3) Determination of the building’s service
history,
4) Inspection,
5) Investigative testing,
6) Analysis, and
7) Report preparation.
The authors of ASTM E2128 note that
this proposed “sequence of activities is
intended to lead to an accumulation of
information in an orderly and efficient manner
so that each step enhances and supplements
the information gathered in the preceding
step.”
The first three activities in the recommended
investigation sequence can be classified
as the initial homework to be completed
before the investigators set foot on
the property. This ensures that the investigative
team is well prepared for any variables
it may encounter. The review process
should include a thorough understanding
Figure 1 – ASTM E2128-01a, Standard Guide for Evaluating Water Leakage of Building
Walls, published in January 2002 by ASTM International.
J A N U A RY 2010 I N T E R FA C E • 3 7
of local construction practices. The project’s
specified performance requirements must
be consistent with the wall design. Careful
evaluation of the efficacy of the existing
design relative to the building’s performance
specifications may indicate inconsistencies
that could contribute to leakage.
The service history includes maintenance
and remediation records that identify
where and when water leakage has
occurred in the past and what type of
repairs have been carried out to correct
these conditions. The authors of ASTM
E2128 report, “Gathering information on
service history related to leakage problems
serves several purposes. First, patterns in
the observed leakage and visible damage
can provide an indication of the cause(s)
and where to focus the investigation.
Second, and more importantly, the information
provides a checklist against which failure
theories and conclusions can be evaluated.”
Inspection techniques and methods
range from visual surveys using binoculars
to close documentation of existing conditions
to destructive openings into the building
envelope (see Photo 1). The experienced
investigator has numerous options for
intrusive and nonintrusive testing, including
inspection mirrors, fiber-optic bore –
scopes, moisture detectors, and infrared
thermography. The authors of ASTM E2128
state, “Investigative techniques discussed
may be intrusive, disruptive, or destructive.
It is the responsibility of the investigator to
establish the limitations of use, to anticipate
and advise of the destructive nature of
some procedures, and to plan for patching
and selective reconstruction as necessary.”
Field testing commonly is carried out “to
verify and extend hypotheses arrived at during
the document
review and inspection
phases of the
program using controlled
and reproducible
procedures.”
The goals of
such investigative
testing are to recreate
leaks, to
trace the internal
path of a leak, to
correlate test re –
sults with observed
damage, and to
verify previously
de veloped hypotheses.
Photo 2 presents
an example
of field testing of a
suspect window
installation in general
accordance
with ASTM E1105.
The authors of
ASTM E2128 confirm
that spraynozzle
“testing of
isolated areas usually
begins at the
bottom of the test
area and progresses
vertically to the
top as selective
masking is re –
moved or as selective
testing with a
calibrated nozzle
advances. Starting
at the bottom helps eliminate ambiguity
about the origin of a leak that might result
from water running vertically down the surface
of the test area.”
Article 11 of ASTM E2128 includes, in
part, the following analytical protocol:
• An evaluation is conducted in
response to a problem situation and
a nonperforming wall and may
involve several techniques and procedures
specifically adapted and
applied in a systematic manner to
diagnose a specific problem.
• The information systematically ac –
cu mulated in a leakage evaluation is
analyzed as it is acquired. The new
information may motivate a change
in approach or focus for subsequent
steps in the evaluation process.
• The evaluator is expected to establish
a cause-and-effect relationship
between wall characteristics and
observed leakage. This requires an
appropriate selection of activities
and a logical analysis and interpretation
of the acquired information.
• The conclusions and findings from
an evaluation must be rationally
based on the activities and procedures
undertaken and the information
acquired, if they are to be considered
legitimate and substantiated.
• The record should be sufficiently
complete so that any interested
party can duplicate the evaluation
program and acquire similar information.
Notes on the analysis and
interpretation of the acquired information
should be clear and complete
enough to be understood by
any other building professional
skilled in leakage evaluation.
In short, the authors of ASTM E2128
are prescribing a purposeful qualitative
inquiry in which the goal of the skilled
investigator is to produce findings that
identify cause-and-effect relationships
between building envelope characteristics
and observed leakage and resulting damage.
To this end, the building envelope professional
must provide a record of the investigation
and analysis that is sufficiently
complete to enable another professional to
duplicate the intertwined processes of
observation, sampling, and analysis. The
last step in this standard’s investigative
protocol is the development of “a report
Photo 1 – Test opening at EIFS-clad wall. describing the conditions under which the
38 • I N T E R FA C E J A N U A RY 2010
evaluation was conducted, the methodology
used, the observations and measurements
made, and the findings and conclusions.”
Experienced building envelope professionals
will recognize that, for a variety of
legal and access considerations, not all
investigations can be carried out in such an
orderly and efficient manner. For example,
it is not uncommon for numerous key project
documents to be unavailable to leakage
investigators. Such constraints and inconveniences
do not diminish the value of the
systematic approach recommended by
authors of ASTM E2128, who are careful to
define reasonable and realistic “expectations”
for limited investigations and surveys:
Expectations about the overall effectiveness
of an evaluation program
must be reasonable and in proportion
to a defined scope of work and
the effort and resources applied to
the task. The objective is to be as
comprehensive as possible within a
defined scope of work. The methodology
in this guide is intended to
address intrinsic leakage behavior
properties of a wall system, leading
to conclusions that generally apply
to similar locations on the building.
Since every possible location is not
included in an evaluation program,
it is probable that every leak source
will not be identified. Leakage
sources that are localized and
unique may remain and require
additional localized evaluation
effort. The potential results and benefits
of the evaluation program
should not be over-represented.
Within ASTM E2128, the authors’
extensive guidance regarding the recommended
systematic evaluation process,
then, is followed by a mandatory appendix
that discusses the following:
a) The consequences of water leakage
in exterior walls;
b) Performance criteria for exterior wall
assemblies and fenestration;
c) Maintenance of exterior walls;
d) Sources of water leakage; and
e) Methods of resisting leaks.
Finally, the standard contains nonmandatory
appendixes that briefly review
the installation, weather-resistive performance,
detailing, workmanship, inspection,
and testing of the following exterior wall
systems: sealants, masonry, windows,
glass/metal curtain walls, exterior insulation
finish systems (EIFS), cement stucco
and tile systems, wood and wood-based siding
systems, fiber-cement and cementbonded
particle board siding systems, and
precast concrete panels.
In short, ASTM E2128 contains a wealth
of information and guidance for consultants,
designers, and builders. We have the
utmost respect for the ASTM committee
members who were willing to volunteer their
J A N U A RY 2010 I N T E R FA C E • 3 9
Photo 2 – Field testing of suspect window installation.
extended service toward producing this
excellent standard. Our admiration extends
further when we consider the general excellence
of their results. Certainly it is true
that any such broadly brushed document
can foster a few quibbles of criticism if
reviewed with a narrow lens, but the standard
as a whole represents a laudable and
highly successful effort to promote and
advance the field of professional evaluations
of water leakage conditions at exterior
walls.
The merits of the investigative protocol
promulgated by ASTM E2128 also have
been recognized by the authors of the relatively
recent industry standard, AAMA 511-
08, Voluntary Guideline for Forensic Water
Penetration Testing of Fenestration Prod –
ucts, published by the American Archi –
tectural Manufacturers Association:
ASTM E2128 provides the foundation
for field investigations of water
leakage in building walls. This document
is designed to provide supplemental
guidance and highlight re –
quired information and actions
regarding fenestration product in –
vestigations. ASTM E2128 identifies
seven steps of forensic investigations,
and this document provides
additional information regarding
each step, grouped into two categories:
four steps prior to testing
and three steps during and after
testing.
In summary, ASTM E2128 presents a
clear and concise protocol for the evaluation
of exterior wall systems that have known or
suspected water leakage. The standard’s
qualitative approach to data collection and
field evaluation establishes a logical, comprehensive,
and cost-effective methodology
for conducting building envelope investigations.
We highly recommend close review of
this seminal standard by consultants,
designers, and builders across North
America.
40 • I N T E R FA C E J A N U A RY 2010
Colin Murphy, RRC, FRCI, is the founder and managing principal
of Trinity|ERD (www.trinityerd.com), a building envelope
forensics, testing, and design consulting firm based in
Seattle, WA. Colin joined RCI in 1986 and became an RRC in
1993. In 1996, he was honored with the Richard M. Horowitz
Award for excellence in technical writing for Interface. In
1998, RCI granted Colin the Herbert Busching, Jr. Award for
significant contributions to the general betterment of the roof
consulting industry. In 2001, he was made a Fellow of RCI.
Colin Murphy, RRC, FRCI
Lonnie Haughton is a principal consultant with Richard Avelar
& Associates (www.ravelar.com), a forensic architectural consulting
firm in Oakland, CA. He is one of 600 individuals
nationwide who have achieved the Master Code Professional
certification awarded by the International Code Council. Over
the past seven years, Lonnie and Colin have coauthored a
wide variety of technical and building code articles for
Interface and other construction industry publications.
Lonnie Haughton
The British Columbia Institute of
Technology’s Centre for Architectural
Ecology has received a grant from
Green Roofs for Healthy Cities (GRHC)
to conduct leading-edge research on
green walls. “This grant will allow our
center to investigate irrigation and
rainfall inputs and the runoff outputs
of the living system in order to integrate
living walls into the whole building
water reuse system. Additionally,
the center will examine the rainwater
interception of green façades and their
capacity to shield the building envelope,”
said Maureen Connelly, director,
Centre for Architectural Ecology.
The National Roofing Contractors Association (NRCA) has introduced
two new membership categories: rooftop photovoltaic manufacturers
and utilities, as well as rooftop photovoltaic service
providers. The rooftop photovoltaic manufacturers and utilities category
is designed for photovoltaic (PV) systems manufacturers and
companies arranging for power purchase agreements that use
rooftops to collect energy. The rooftop photovoltaic service providers
category is designed for companies involved with rooftop PV systems,
including inverter and controls manufacturers and integrators that
have an interest in PV systems and could benefit from a closer relationship
with the roofing industry. NRCA’ s other membership categories
include contractor, associate, architect, engineer, consultant,
industrial, institutional, international, and manufacturer’ s representative.
BCIT TO RESEARCH
GREEN WALLS
NRCA ANNOUNCES
NEW MEMBERSHIP CATEGORIES