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Evaluating Storm Damage to Flat-Roof Assemblies

March 28, 2009

Evaluating Storm Damage to Flat-Roof Assemblies

ABSTRACT
Roof systems are one of the most commonly damaged elements of the building enve¬
lope during natural disasters such as tornados and hurricanes. Determining if dam¬
age has occurred to a roof and the extent of the damage related to a storm event can
be a difficult and controversial issue among building owners, professionals, and
insurance companies. This paper will discuss how to utilize wind uplift field-testing
procedures as a tool to assess and determine if an adhered roof system has failed
from a storm event. The presentation will also review some of the tasks and proce¬
dures to follow when performing a detailed damage assessment. These tasks include
collecting weather data, performing code research, documenting visual observations,
and performing additional testing such as nondestructive testing (electrical capaci¬
tance meter, infrared imaging, etc.) and destructive test openings. Information gained
from these tasks will assist in determining the existing conditions and the extent of
damage from the storm event.
SPEAKERS
Christopher W. Giffin is a licensed architect specializing in the diagnosis and repair
of building envelope problems. He has been involved with many roofing- and water¬
proofing-related projects having to do with both historic and contemporary struc¬
tures. Notable projects include the Candler Building, the Grove Park Inn Resort &
Spa, Chicago public schools, and U.S. Cellular Field. Giffin has performed numerous
building envelope condition assessments and investigations, including storm damage
assessments following hurricane and tornado events. He has also managed the
design and construction period services for the installation of several new or reno¬
vated roofing and waterproofing systems.
James M. Brown is a licensed architect who has been involved with many special¬
ized roofing- and waterproofing-related projects. He has experience with many differ¬
ent types of materials, including masonry, exterior insulation and finish systems
(EIFS), and stucco. He has conducted building envelope condition assessments and
storm damage assessments on several projects. He has also performed several dif¬
ferent types of field tests for quality control purposes and for diagnosis purposes in
investigations, including water testing, adhesion testing, and wind uplift testing.
CONTACT INFO: cgiffin@wje.com andjbrown@wje.com or 770-923-9822
Giffin & Brown – 56 Proceedings of the RCI 24th International Convention
Ev luating St rm D mage
Fl t-Ro f Assemblies
Test No. 13
Roof Area No. 1
Test No. 10
Roof Area No. 2
Test No. 9
Test No. 8
Test No. 7
Test No. 6
Test No. 5
«•
Roof Area No. 4
* Test No. 4 H
Test No. 3
Test No. 1
Test No. 2
Roof Area No. 6
* Test No. 12
mt
Test No. 11
Figure 1 – Overall plan of roof area.
8,9
a.
$
Roof Area No. 7
at •- ’
Roof Area No. 3
iii! *
fl.
. 8
Roof Area No. 5
INTRODUCTION
Roof systems are one of the most common¬
ly damaged elements of the building envelope
during natural disasters such as tornados and
hurricanes. Determining if damage has
occurred and the extent of the damage that
may be related to the storm event can be diffi¬
cult and controversial among building owners,
professionals, and insurance companies. This
paper will discuss how to utilize wind uplift
field-testing procedures as a tool to assess and
determine if an adhered roof system has failed
from the storm event. The paper will also
review some of the tasks and procedures to fol¬
low when performing a detailed damage
assessment. These tasks include collecting
weather data, performing code research, docu¬
menting visual observations, and performing
additional testing such as nondestructive test¬
ing (electrical capacitance meter, infrared
imaging, etc.) and destructive test openings.
Information gained from these tasks will assist
in determining the existing conditions and the
extent of damage from the storm event.
After a major storm event, the condition of
a roof system can be generally summarized as
follows:
• The roof or building is at total loss. The
roof is missing, or the building is dam¬
aged beyond repair.
• Some percentage of the roof is missing
or a partial loss. Obvious visual dam
age because of the storm has occurred.
• There is no readily apparent storm
damage to the roof assembly.
For the first two conditions, evaluating
storm damage to the roof system or determin¬
ing what components have been affected due
to the storm is generally evident. However,
when it appears that there has been no discernable
damage, and a claim has been made
that the roof system has been compromised,
determining if storm damage occurred and to what
extent can often be contentious.
While in the United States, hurricanes and other
severe storm events can occur anywhere along the
Gulf or Atlantic coast, this paper will present experi¬
ences and observations made during numerous roof
Proceedings of the RCI 24th International Convention Giffin & Brown- 57
Figure 2 – Wind speeds as Hurricane Charlie
crossed the Florida peninsula (image, cour¬
tesy FEMA).
assessments following events that
occurred in Florida in 2004 and
2005. The variety of construction
types, evolving and changing
building codes over the past
decade, and the number of named
storms during this period, result¬
ed in several challenges in the
assessment of storm damage to
flat-roof assemblies.
HISTORY OF BUILDING
One part of assessing the roof
system is acquiring any back¬
ground information and historical
records of the building and roof.
This is important, as often the
assessment involves evaluating or
testing something that is old.
Since the building codes have
evolved to include more stringent
wind speeds, newer roofs should
be able to better withstand wind
events and should perform better
than a 25-year-old roof. Historical
information may help to deter¬
mine the existing condition of the
roof prior to the storm event.
Depending on the information
available, it may help determine
whether the roof can be repaired
or if replacement is necessary. In
addition, the information will aid
in the visual observation portion
of the assessment. If available,
key information would include
building orientation, the age of
the building and the roof, the
number of roofs, roof geometry,
roof height, roof
area, type of roof
assembly, and the
history of mainte¬
nance and re¬
pairs. Considera¬
tion should be
given to any
unique site condi¬
tions or building
geometries that
would create lo¬
calized high-pres¬
sure zones, which
may require clos¬
er evaluation.
Most of this
information can
be determined
from the architec¬
tural drawings,
previous assess¬
ment reports,
contractor invoic¬
es from repairs,
and from inter¬
viewing building
owners or facility
engineers. Some
of this information can also be
obtained or confirmed from the
visual observations made during
the assessment. Developing a roof
plan that identifies the various
roof areas, types of equipment,
and other related components will
be useful during the survey and
testing portions of the assessment
(Figure 1).
WEATHER DATA
Acquiring weather data on the
storm event can be helpful in
determining storm-related dam¬
age. The purpose of gathering
weather data is to understand the
storm and its effects on the build¬
ing. The data may not be available
immediately after the storm. Over
time, as more data are compiled
and made available, the
information can assist in
analyzing and confirming
field observations. The
storm information gener¬
ally provided consists of
the hurricane category,
wind speed, wind gust,
location and path of the
storm, location and path
of tornados, hail, amount
of rainfall, flooding, storm
surge, and images of the
storm and damage (Figure
2). The information is pro¬
vided in various formats
from charts, maps, illus¬
trations, photographs, and
Table 1. Common Form of Damage Based on Hurricane Category_
Category Wind Speed Common Forms of Damage Storm Surge
1 74 to 95 mph Minimal damage, primarily to trees, foliage, 4 to 5 ft above normal
shrubbery and unanchored mobile homes
2 96 to 110 mph Moderate damage such as trees blown down, major 6 to 8 fl above normal
damage to exposed mobile homes, and some damage
to the building envelope such as roots, doors, and
windows
” 11 1 to” 130 mph *’ Extensive damage such as large*trees blown down?* ?*9 to 12 ft above normal ‘
* destroyed mobile homes, and some structural
•? damaoe to roofs and small buildings
4 131 to 155 mph Extreme damage such as large trees blown down, 13 to 18 ft above normal
complete destruction of mobile homes, and extensive
damage to roofs, doors, windows, and complete
failure of roofs on small residences
Greater”than ‘8^’ Catastrophic damagc’such as complete failure of Greater than 19 ft abdve^l
gr – ? 155 mph roofs on residences and industrial buildings. normal I
extensive damage to doors and window’s, and some i
7c complete building failure |
Giffin & Brown – 58 Proceedings of the RCI 24th International Convention
existing flat-roof membrane is still
intact and there is no obvious vis¬
ible damage, determining if the
roof is damaged is not as clear.
In order to determine if dam¬
age has occurred, the definition of
“damage” must be considered. A
proposed definition of damage for
flat-roof assemblies might include
the lack of functional integrity,
lack of water tightness, or the
reduction of the expected service
life of the roofing material. Dam¬
age can also be classified into two
categories: deterioration and
damage from natural weathering,
and storm damage. There are dis-
V ■
J


■ ■11111 ■ ■ I ■
I
■ ■

Figures 3 and 4 – Examples of
natural weathering observed
on a flat-roof system.
■—■
images. Storm-weather data can
be collected from many sources
and agencies. However, the most
widely used agencies are the
National Oceanic and Atmos¬
pheric Administration (NOAA), the
National Weather Service (NWS),
and the National Hurricane
Center (NHC).
Hurricanes are rated from 1 to
5 on the Saffir-Simpson Hurri¬
cane Scale {Table 1). The ratings
are based on the hurricane’s susli
l«i ■II
tained wind speed. The sustained
wind speed is the speed of the
hurricane sustained over the
water for one minute. The rating
scale also relates to the type of
potential property damage created
by the storm. Category 1 and 2
hurricanes are dangerous, war¬
rant preventive measures, and
cause moderate damage. How¬
ever, hurricanes reaching Cate¬
gory 3 and above are considered
major hurricanes and have a
greater potential for loss of life
and severe property damage.
DEFINITION OF DAMAGE
When performing a storm
damage assessment on an exist¬
ing roof membrane, defining what
is damaged can often be challeng¬
ing. If the roof membrane, insula¬
tion, and structural deck are
missing or sitting on the adjacent
property, it is easy to determine
that the storm event produced the
damage. The failure mode that
initiated the damage can be var¬
ied; nonetheless, the storm played
a key role in producing the dam¬
age. On the other hand, when the
tinct differences between these
two forms of damage, and they
need to be considered and docu¬
mented in the assessment.
Natural Weathering
Natural weathering of gran¬
ule-surfaced modified-bitumen
and built-up roof membranes
includes uniform loss of granules,
exposed reinforcing fabric,
cracked and brittle membranes,
blisters, ridges, and splits {Figures
3 and 4). Natural weathering can
also be from entrapped water
Proceedings of the RCI 24th International Comention Giffin & Brown – 59
within the roof
assembly. Generally,
water entrapped
within a roof system
is the result of re¬
peated water infiltra¬
tion into the roof sys¬
tem that occurs over
a long period of time.
While storm damage
from punctures can
allow water into the
roof system, the en¬
trapped water is typi¬
cally isolated to the
point of the damage,
unlike widespread
areas of entrapped
water from natural
weathering. Over
time, entrapped wa¬
ter within the roof
system will decay the
underlying materials
and weaken the co¬
hesive strength of the
material, or loosen
the bond or adhesion
between the various
materials.
Granule- and
gravel-surfacing loss
from natural weath¬
ering is generally
uniform throughout
the roof area. Storm
damage to granule¬
surfaced modified bi¬
tumen- and gravel¬
surfaced, built-up
roof membranes typi¬
cally results in local¬
ized areas where the
granules or gravel
are missing, expos-
Figure 5 – Example of storm damage to granule-surfaced
modified-bitumen membrane from glass debris.
Figure 6 – Example of wind uplift damage to a portion of
a smooth-surfaced modified-bitumen roof membrane.
from the evapora¬
tion of liquid
water and expan¬
sion of water
vapor in the blis¬
ter. As the blisters
grow, they impart
more stress on the
roof membrane
and can result in
splitting of seams
or rupturing of
felts, allowing
more water over
time to infiltrate
into the roofing
system.
Natural wea¬
thering of thermo¬
plastic roof mem¬
branes can in¬
clude plasticizer
loss, membrane em¬
brittlement, loss
of reflectivity, and
dirt accumulation.
For thermoset mem¬
branes such as
ballasted EPDM
membranes, there
is a tendency to
shrink and pull
away from the
perimeter flash¬
ings.
Storm Damage
Storm damage
to granule-sur¬
faced modified bi¬
tumen and builtup
roof mem¬
branes includes
punctures and
scrapes from foring
the underlying
bitumen, typically at the corners
of the building.
Wrinkles and ridges of builtup
roof membranes are a form of
natural weathering where, over
time, moisture absorption by the
roofing felts and cyclic fatigue
produce the observed wrinkles
and ridges. Curled or improperly
attached insulation boards can
also, over time, telegraph through
the roofing membrane as ridges or
wrinkles.
Blisters are the result of a void
that is created between the roof¬
ing plies, or between the roof
membrane and the underlying in¬
sulation, and are formed when
the roof membrane is installed.
Over time, blisters grow in size
eign object impact,
scoured and missing areas of
granules or gravel surfacing,
uplifted and detached roof mem¬
brane, broken and damaged roof
insulation, and missing areas of
the roof assembly (Figure 5 and 6).
Storm damage to fully adhered
thermoplastic and thermoset
membranes can include punc¬
tures, cuts and tears, uplifted and
Giffin & Brown – 60 Proceedings of the RCI 24th Internationa! Convention
Coping Mansard
HMR’-
BL
BL
® BL
Test No. 5
Opening
est No. 3
Debris
HMR
Mastic
repairs
Inspection
Opening
Debris in
this area
Puncture in
membrane
Damaged
gutter
Inspection
Opening
Damaged
gutter
85’ damaged
siding
Possible new flashings
at pitch pans
Steel frames for
elevated HVAC
units
Evidence of
possible ponding
water granule
loss
75’ damaged
siding
Possible ponding water
granular loss (severe) with
exposed reinforcement
fibers
Roof area and gutter damaged
removed and temporarily patched – no
cap sheet exposed reinforcement
YA
20’ removed
damaged
coping
Legend:
Damaged or Removed Coping » m Damaged Gutter
Damaged or Removed Siding — — – – Unsealed Penetrations
I I Roofing Debris “ ~ Z Z Expansion Joint
KI Inspection Opening ■wmwmm Fear in Membrane
Test Location (2) Flashing seams
1 __ _ I Mastic Repairs High Moisture Readings (HMR)
1_ 1 Ponding Water Blisters f BL)
I . 1 Patched Area Missing Cover to Exchange Fan (MC)
r. v.1 Weathered Membrane
Figure 7 – Roof survey plan identifying locations of damage.
detached roof mem¬
brane, broken and
damaged roof insu¬
lation, and missing
areas of the roof
assembly.
Storm damage
to the roof mem¬
brane is generally
accompanied by
damage to other
items on the build¬
ing or roof area.
This might include
damaged and
blown-off sheetmet¬
al copings, gutters,
or fascias; dented
or damaged rooftop
mechanical units;
or damaged or
missing compo¬
nents of the exteri¬
or wall. Other indi¬
cators of stormrelated
damage and
its intensity in the
area can include
fallen trees or light
poles, broken win¬
dows and doors, or
damaged signs and
awnings.
VISUAL
OBSERVATIONS
After obtaining
and reviewing the
historical data, a
visual survey of the
building and the
roof should be per¬
formed. The pur¬
pose of the survey
is to identify, lo¬
cate, and docu¬
ment any damage to the building
and roof. These observations are
critical in determining if the dam¬
age is a result of the storm event,
natural weathering, or previous
damage. If the damage is stormrelated,
the observations are
important in determining if defec¬
tive design or installation were a
contributing factor to the loss.
The visual survey is conducted in
a manner similar to a normal roof
maintenance inspection.
A roof plan should be used to
illustrate the location of all the
pertinent observations and dam¬
age. Use the most recent version
of the roof plan. If a roof plan is
not available, one should be
drawn up while on the roof. The
roof plan should be to scale and
should illustrate the locations of
different types of roof edges, roof
equipment, penetrations, and
accessories (Figure 7}. Photo¬
graphs of the observed conditions
should be taken.
The survey should also
include an inspection of the
underside of the roof deck, exteri-
Proceedings of the RCI 2 4th International Convention Giffin & Brown – 61
or walls, and areas adjacent to the
building prior to inspecting the
roof. The underside of the roof
may reveal signs of water intru¬
sion, rust, dry rot, poor attach¬
ment, roof uplift, or other prob¬
lems that may be the result of
previous damage or the storm
event. Special attention should be
given to roof penetrations and
along the perimeter of the exterior
walls. If the visual damage to the
roof membrane extends to the
edge of the roof, thoroughly docu¬
ment the roof-edge detail. Deter¬
mine the materials used along
with the fastener types and their
relative location and spacing. The
observations should be noted and
illustrated on the plan so they can
be translated to the roof surface.
The exterior walls may reveal
signs of water staining, cracks,
settlement, plumbness, move¬
ment, debris impact, and damage
to drainage accessories such as
downspouts, gutters, and scupper
heads. When inspecting the exte¬
rior walls, observe and document
the adjacent areas for storm surge
and amount and type of debris.
This is important to help under¬
stand the effects of the storm
event.
The roof membrane and adja¬
cent rooftop features or elements
should be inspected for both nat¬
ural weathering damage and
storm damage. All deficiencies
and defects should be noted on
the roof plan. Note the general
appearance and condition of the
roof, and document the locations
and frequency of the deficiencies
and defects.
Natural weather damage items
may include the following:
• Blisters.
• Membrane slippage.
• Fishmouths.
• Alligatoring of the flood coat.
• Splits.
Figure 8 – View of uplift test in. progress.
• Ridges.
• Granule and gravel surfacing
loss.
• Ponding water.
Storm damage items may
include the following:
• Debris impact, resulting in
punctures and scrapes in the
membrane, which can allow
water to infiltrate into the
roof assembly.
• Hail impact damage, result¬
ing in localized granule loss,
which can lead to accelerated
deterioration and aging of the
roof membrane.
• Membrane bruising.
• Possible exposure of the roof¬
ing felts.
• Adhesion loss of the mem¬
brane to the substrate.
• Wind scouring, resulting in
areas of missing granules or
gravel surfacing, which can
lead to accelerated deteriora¬
tion and aging of the roof
membrane and absorption of
water at areas of exposed
membrane.
• Areas of uplifted and
detached roof membrane or
substrate materials.
When performing the roof sur¬
vey, the following are a few addi¬
tional items to be aware of and to
document as part of the storm
damage assessment:
• Inspect the perimeter flash¬
ings for normal deterioration,
granule loss, punctures,
tears, open lap seams, wrin¬
kles and ridges, and flashing
attachment along the top
edge, if any.
• Inspect embedded edge metal
and gravel stops, as they can
tear the membrane due to the
differential thermal move¬
ment of the roof membrane
and the embedded metal.
• Inspect the counterflashings
for attachment, rusting,
dents, bent sections, punc¬
tures, and open seams that
may prevent the counter¬
flashing from protecting the
base flashings.
• Inspect the copings and cap
flashings, as they protect the
roofing and wall systems.
Check for attachment, dents,
rusting, punctures, and open
seams. If water bypasses the
coping and cap flashings it
has a greater chance of infil-
Giffin & Brown – 62 Proceedings of tire RCI 24th International Convention
trating the roof and wall sys¬
tem.
• Inspect penthouse and clere¬
story walls for deterioration,
defects, and damage, as they
can contribute to water infil¬
tration and damage to the
roof assembly.
• Inspect the flashings at all
roof penetrations. Observe
and note the conditions of the
lap seams, membrane, seals
or sealants, lead flashings,
draw bands, and metal rain
hoods. Note if the pourable
sealer in the pitch pans is
weathered, underpoured, or
not adhered to the penetra¬
tion substrate.
• Inspect the condition and
attachment of any expansion
joints. Ensure the expansion
joint is free from defects and
performs in a watertight
manner.
• Survey the roof equipment.
Note the condition of and
attachment of the roof equip¬
ment, if any of the equipment
is damaged or missing, and if
the equipment rests directly
on the roof.
FIELD UPLIFT TESTING
Three standardized roof uplift
tests exist. They are as follows:
• ASTM E907, Standard Test
Method for Field Testing
Uplift Resistance of Adhered
Membrane Roofing Assem¬
blies.
• FM Global Property Loss
Prevention Data Sheet, Field
Uplift Test 1-52.
• Florida Building Code, Test
Protocol HVHZ Testing Ap¬
plication Standard (TAS) 124.
Each of these tests generally
outlines similar procedures to
determine the uplift resistance of
an adhered roof membrane with
either a negative pressure bell
chamber or a bonded pull test.
When performing uplift tests in a
storm damage assessment, the
bell chamber test is typically more
practical and efficient to perform.
These test methods are intended
to be used as a measure of the
uplift resistance of the roofing
system. The tests apply to roof
systems with or without rigid
board insulation or base plies,
which are either adhered or
mechanically fastened, and fully
adhered membranes.
The uplift test is performed by
creating a controlled negative
pressure on top of the roof surface
by means of a fitted plastic cham¬
ber with a pressure-measuring
device and vacuum equipment
(Figure 8). A 5-ft x 5-ft square
plastic chamber is placed over a
deflection bar with a dial indicator
attached. The perimeter of the
chamber is then temporarily
sealed to the roof surface. The dial
indicator is positioned so that the
tip of the dial indicator is in con¬
tact with the roof membrane near
the center of the test area. A pres¬
sure-measuring device (manome¬
ter) and the vacuum equipment
are attached to the holes provided
in the chamber. The vacuum
equipment is activated and
adjusted to regulate the negative
pressure in the chamber to speci¬
fied levels. According to the test
procedures, a negative pressure of
15 lbs per sq ft (psf) is created in
Table 2. Uplift Test Results at Various Pressures _
| Test
1 No.
15 p<-f 1 plil’l
Gauge Gauge
at 0 at 60
Seconds seconds
(in.) (in.)
22.5 psf l.plili
Gauge Gauge
at 0 at 60
Seconds seconds
(in.) (in.)
. 30 pM I pliti
Gauge Gauge
at 0 at 60
Seconds seconds
(in.) (in.)
. 45 psi ( pill I
Gauge Gauge
at 0 at 60
Seconds seconds
(in.) (in.)
•?»MSS|^’»’“5WB‘W«’-’S»SHSSaagaSSS®S|SS!!S!S^^
* Total ’
Deflection
at 45 psi
(in.) Cunuiiunj
1
2
3
5
7
3OZ
9
ii
IK
13
rrc
15
17
0.0000 0.0569
‘ 6.0000 753)73980*
0.0000 0.3100
lO.Ob06;X.O.542Ol
0.0000 0.1365
70.00011 0 03887
‘ 0.0000 O.i32O
’0:0027^07668r
0.0000 0.2561
‘0.0038 W4021Z
0.0096 0.0162
0.6i20 1.2768
“6.0020X0:2344*
0.0000 0.4472
“0.0030W6.6335*
0.0050 0.4784
0.1156 0.1208
7025390^03630?’
”0.0407 0.1052
T0r5776^07857rr
0.1836 0.1933
ZO‘.04013E70?0490”
0.2430 0.3123
0.6684^0.9839 „
0.3740 0.4064
•3)74595 0.671 U
0.0206 0.0236
7X6089 X0.0093*
1.2768 1.4450
70’.2590ir 0.26577
0.5075 0.5961
”6.0450^r0.047r
0.6190 0.6648
0.1900 0.2222
“0?673b~Wr 0.7000*
0.1370 0.1471
ZWoKbUiC
0.2309 0.2449
“0.0501 W.0629Z
0.3196 0.3564
-1-0724^1. 75 10,
0.5098 0.7889
“0:7920 XO.8044*
0.0276 6.0286
*0.0123 T’oTobs*
1.4450 1.5938
20.2981W3017Z
0.6184 0.6445
*0:0585^0.06167?
0.8252 0.8494
0.3570 0.3985
76:9687^ i:Q640T
0.2140 0.2864
□?3660j|[L64452
0.3042 0.3918
Zo:O668?3g7O.’ 11567
“0.3759 0.4722
*1.2390WL3706*
0.9648 1 1248
*0.9960 .y 1.0354 7
0.0355 0.0381
ZoTmT&oifC
1.5938 1.5940
70’j9467X’07624C
0.7900 1.0119
Z0″.1007^0.104C
1.0750 1.2-450
0.3985
7’1 .oi’4ii
0.2864
£1.6445
0.3918
T0.U56
0.4722
Z13679_ :
1.1248
0.028′
To^h
1.5820 Movement occurred
instantaneously to 1.25”
and gauges peaked at
1.5940 in.
1.0119
X0.1011 ■ .”-I ‘K-..
1.2400 Sudden jump during 45
psf – fastener pop
Proceedings of the RCI 24th International Convention Giffin & Brown – 63
Table 3. Weather Data During Uplift Test
Test Wind Speed Air Temperature Roof Surface Relative Barometric Heat Index
Number (mph) (°F) Temperature Humidity (%) Pressure (inHg)
(°F)
L_F
2 2.0 88.6 100.5 58.0 30.07
‘ • IB? . …’97.031^^^65.7 ‘ T .. = 30.06^^^:96 1
4 4.0 86.0 95.2 57.0 30.05
■■r5j»!»5:5>ii»W^^^ 96.orwss»3.(‘ ’ ■ ‘ ’0.04^^BT?L9^;r
6 4.5 88.0 98.2 55.9 30.05 94.7
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the chamber and held for one
minute. The negative pressure in
the chamber is then raised in
increments of 7.5 psf and held for
one minute at each increment.
The maximum negative pressure
we created in the chamber was
typically 45 psf. The deflection of
the roof membrane is measured at
the beginning and end of each
increment (Table 2). In addition,
the air temperature, roof tempera¬
ture, relative humidity, baromet¬
ric pressure, and wind speed were
recorded for each test location
(Table 3).
The test methods state how
many uplift tests should be per¬
formed given the size of the roof
area. Typically, a minimum of
four tests should be performed,
with one additional test for every
10,000 sq ft. The selection of the
test area should be made careful¬
ly. Locations where tests should
be performed are adjacent to visi¬
bly damaged areas, corner condi¬
tions, perimeter or edge condi¬
tions, and interior field condi¬
tions.
According to ASTM 907 and
TAS 124, failure of the roof mem¬
brane occurs when the roof is
uplifted 1 inch or a sudden bal¬
looning occurs. FM 1-52 classifies
failure when a quarter inch of roof
deflection is achieved. Depending
on the deck type, insulation, or
membrane system, this amount of
deflection may be too limiting.
Therefore, during our assess¬
ment, we generally use the 1-in
failure classification. In addition,
the standards state that the uplift
tests are to be performed when
the roof surface temperature is
between 40°F and 100°F.
One of the problems that can
be encountered when performing
the uplift test is obtaining false
results. One of the issues that can
be frequently encountered is that
the placement of the chamber
over insulation joints or between
fasteners can potentially skew the
results. If the chamber is placed
over steel joists or at a beam loca¬
tion, a stiffer roof assembly will be
tested compared to placement of
the chamber between a series of
joists. When performing these
types of tests for quality assur¬
ance purposes, factors such as
these can be important to know if
a roof system passes or fails.
However, when performing an
uplift test during a storm damage
assessment to determine if dam¬
age may exist, the low pressures
typically needed to determine if a
roof is damaged or not are gener¬
ally not affected by some of these
other conditions.
These applied pressures are
often well below the design uplift
pressures for the building, since
only the weight of the roof materi¬
als needs to be overcome by the
negative uplift force. Therefore, for
the purposes of assessing whether
uplift damage has occurred to a
roof-membrane assembly, the ini¬
tial negative load of only 15 psf
will likely be an indicator whether
the roof system is adhered. If the
roof surface is not adhered, 15 psf
of uplift pressure will normally
exceed 1 inch. If a roof membrane
resists a negative pressure for
some period then fails at some
higher negative pressures, the
roof membrane was initially
adhered, not damaged from the
storm, and failed due to the nega¬
tive pressures applied during the
test.
Uplift Test Pressures
ASTM E907 states the nega¬
tive pressure in the test chamber
shall be increased “until the
agreed-upon pressure is reached.”
During the course of damage
assessments, determining what
the agreed-upon pressure is can
be difficult. For the purposes of
assessing if damage has occurred,
a maximum negative pressure of
45 psf is often sufficient. The
selection of this test pressure was
based upon the rationale that if a
Giffin & Brown – 64 Proceedings of the RCI 24 th International Convention
fully adhered roof membrane was
uplifted and damaged during a
storm event, the roof would no
longer be adhered to the sub¬
strate, and little negative pressure
would be needed to overcome the
weight of the roof materials and
lift them above the 1-in failure
distance.
Some testing agencies, own¬
ers, or contractors may elect to
use uplift pressures calculated
using the latest building-code
requirements. Several problems
become apparent when using
these uplift pressures to measure
hurricane damage and define
what constitutes failure of the
test. The age of the roof on the
building needs to be considered. If
a roof system is 20 years old, the
design pressures at the time the
roof was installed were likely less
than those used by today’s build¬
ing code. Over the past 10 to 15
years, the wind velocities and gust
coefficients have increased in
each building-code revision to
better reflect the forces that actu¬
ally occur during a hurricane. The
weather data obtained from the
storm event could also be used to
calculate what the likely uplift
forces might have been at the time
of the storm. This could then be
compared to the original design
pressures, as well as the uplift
testing results.
In south Florida, for example,
if the roof assembly was installed
in 1996, the design wind speed
was 110 mph. However, if the
same roof were installed using the
current building code, the design
wind speed would be 140 mph.
This results in a significantly
higher uplift pressure applied to
the building. Using the current
building-code design pressures to
determine if damage has occurred
or if an existing building can meet
these requirements is an inappro¬
priate use of the code. One cannot
expect a roof that was installed
several years ago, using lower
design pressures, to be able to
Figure 9 — Diagram Type 1 where the roof is well adhered dur¬
ing the uplift test.
resist the higher, modern, build¬
ing-code design pressures. In our
opinion, this does not meet the
definition of storm damage.
Definition of Failure
The uplift test procedure out¬
lined in ASTM E907 can be used
on an existing roof assembly to
determine if storm damage
occurred. Similar tests are also
outlined in FM Global 1-52 and
TAS 124. When utilizing these
tests on existing roof assemblies,
a thorough understanding of the
roof composition and existing
conditions and the negative pres¬
sures that will be applied need to
be fully evaluated. ASTM E907
states in paragraph 9.1, “Most
roof systems subjected to a nega¬
tive pressure will exhibit an up¬
ward deflection that will increase
as the negative pressure increas¬
es. Poorly adhered systems will
exhibit relatively large increases
in upward deflections with rela¬
tively small increases in applied
pressure. For roof systems that
are well adhered, the increase in
deflection will be gradual and at a
relatively constant rate up to a
point at or near failure. When fail¬
ure occurs due to lack of adhesive
or cohesive resistance of the roof
system, there will be a sudden
increase in the upward deflec¬
tion.” In addition, according to the
ASTM E907 test method, failure
during the test also occurs when
the deflection of the roof mem¬
brane exceeds 1 inch, even if no
sudden increase occurs. FM
Global 1-52 limits the maximum
deflection to 1/4 inch. However,
for light-gauge metal deck and
bar -joist roof systems, the maxi¬
mum limit for deflection of 1 inch
is more common and would pro¬
vide a more reasonable measure
of storm damage during these
types of assessments.
During the test, the deflection
is measured at each negative
pressure increment. If these two
variables are plotted on a chart, a
stress/ strain diagram can be
drawn illustrating the relation¬
ship of deflection to applied load
on the roof assembly. Based upon
our uplift testing experiences and
ASTM definitions, four general
types of stress/ strain diagrams
can be developed.
The first type of diagram illus¬
trates a roof that performs well
during the uplift test. This is indi-
Proceeiiings of the RCI 24th International Convention Giffin & Brown – 65
Figure 10 – Diagram Type 2 where the roof progressively fails
during the uplift test.
cated by a shallow sloping line
that gradually increases in deflec¬
tion as the negative pressure is
applied (Figure 9). The deflection
of the roof also does not exceed 1
inch during the pressure incre¬
ments. This test demonstrates
that the roof assembly was well
adhered and attached to the
structure prior to the start of the
test and remained attached upon
completion of the test. As a result,
the tested roof membrane was not
uplifted by a storm event.
The second type of diagram is
an increasingly steeper curve, or
an exponential type of curve
where the line starts out on a
shallow slope, then increases dur¬
ing each pressure increment
(Figure 10). This would indicate
that the roof assembly resisted
the initial negative loads applied,
then progressively delaminated
cohesively or adhesively as the
pressures increased. The deflec¬
tion recorded at the end of the test
may or may not have exceeded 1
inch. With this diagram, there is
no clear spike or sudden increase
in the deflection as the pressure
increases. This test demonstrates
that the roof assembly was well
adhered and attached to the
structure prior to the start of the
test and failed during the test, if
the deflection exceeded 1 inch. As
a result, the test also indicates
the tested roof membrane was not
uplifted by a storm event.
The third type of diagram
would be one that initially starts
out with a shallow line similar to
the first graph, and then jumps
steeply upward within one pres¬
sure increment (Figure 11). This
type of diagram would indicate
the roof assembly was well
adhered during the initial load¬
ings, then failed suddenly – either
cohesively or adhesively – during
the test and was no longer
attached. Often, the deflection
recorded with this type of diagram
would exceed 1 inch. This test
demonstrates that the tested roof
assembly was well adhered and
attached to the structure prior to
the start of the test, and failed
during the test. As a result, the
test also indicates that the roof
area was not uplifted by a storm
event.
The fourth type of diagram is
one that jumps steeply upward
within the first pressure incre¬
ment (Figure 12). This type of dia¬
gram would indicate the roof
assembly was not attached, as it
could not resist any load. Often,
the deflection exceeds 1 inch
within the initial 15-psf negative
loading. This type of diagram
might indicate that the roof was
uplifted and damaged during a
storm event. It is important to
note that further investigation
Figure 11 – Diagram Type 3 where the roof suddenly fails at a
high load.
Giffin & Brown – 66 Proceedings of the RCI 24th International Convention
Uplift Pressure (psf)
Figure 12 – Diagram Type 4 where the roof membrane is not
adhered.
and analysis are required to
determine the failure plane within
the roof assembly and the condi¬
tion of the installed materials.
This is often done with inspection
openings at the test location to
identify why and how the roof
failed the test. The delamination
and failure of the roof could be the
result of installation problems,
wet materials, natural weather¬
ing, or from storm damage.
The fourth type of diagram is
the only one of the four mentioned
where actual storm damage might
have been detected. Inspection
openings are required to verify the
test results and to confirm if the
lack of uplift resistance was from
storm damage. The other three
stress/ strain diagrams indicate
that the roof assembly was not
damaged as a result of a storm.
When a roof membrane is subject¬
ed to the negative pressures exert¬
ed on it by the effects of a storm,
the roof materials will either resist
the pressures or fail and become
detached from the substrate.
When roof assemblies are uplifted
to the point of failure during a
storm event, the effects are imme¬
diate and irreversible. The roof
system is then no longer attached,
and thus cannot withstand any
future applied load, either from
wind or during subsequent roof¬
uplift testing. Therefore, if a roof
assembly has been uplifted and
damaged during a storm event, it
will not resist much negative
applied load, and large initial
deflections will occur when tested.
As stated in ASTM E907,
poorly adhered roof systems or
roof systems that have been dam¬
aged or uplifted by a storm event
exhibit relatively large increases
in upward deflection with relative¬
ly small increases in applied pres¬
sures. These applied pressures
are often well below the design¬
uplift pressures for the building,
since only the weight of the roof
materials needs to be overcome by
the negative uplift force. There¬
fore, for the purposes of assessing
whether uplift damage has
occurred to a roof-membrane
assembly, the initial negative load
of only 15 psf will likely be an
indicator of whether the roof sys¬
tem is adhered. If a roof mem¬
brane resists a negative pressure
for some period, then fails at some
higher negative pressures, the
roof membrane was initially
adhered and not damaged from
the storm, and failed due to the
negative pressures applied during
the test. This would correspond to
diagrams one, two, and three. In
addition, when evaluating an
older roof system, the uplift tests
might also indicate the existing
roofs do not meet the current
building code uplift requirements,
but this is not damage from a
storm event.
NONDESTRUCTION
EVALUATION METHODS
The three main nondestruc¬
tive tests for evaluating the pres¬
ence of moisture within a roof
assembly are infrared thermogra¬
phy, electrical capacitance, and
nuclear detection. Depending on
the type of roof assembly being
evaluated, each of these tests has
advantages and disadvantages
that need to be considered in the
evaluation process. Performing
these types of tests can be of
assistance in determining the
extent of entrapped water within a
roof assembly. By themselves,
these tests may not be able to
identify if the entrapped water is a
direct result of the storm, only
that water is entrapped in the
assembly.
If a corner or section of the
roof has been damaged, the non¬
destructive tests could be per¬
formed on the intact adjacent roof
areas to determine if water exists
in the roof that likely occurred as
a result of the storm. Conversely,
if no apparent roof damage can be
identified, yet there are a number
of natural weathering-related con¬
ditions present, along with areas
of entrapped water, it is possible
the entrapped water is a result of
damage due to natural weathering
and has been entrapped in the
roof for a significant amount of
time. It is also possible that the
effects of long-term entrapped
moisture can influence the bond
of the roof membrane to the
Proceedings of the RCI 24th International Convention Giffin & Brown – 67
underlying insulation, which can
be misinterpreted as storm dam¬
age. The combination of the visu¬
al observations, uplift testing, and
inspection openings can then be
used to help determine if these
areas have been damaged by the
storm.
INSPECTION OPENINGS
When performing an evalua¬
tion of storm damage on a flat¬
roof assembly, inspection open¬
ings can provide critical clues into
whether the roof system has
incurred roof damage. Upon com¬
pletion of the uplift test where the
roof assembly has exceeded the 1-
in failure deflection criteria, an in¬
spection opening should be made.
It should also be noted at what
pressure the 1-in failure occurred
and what type of roof uplift curve
was generated, as this can provide
clues to the mode of failure.
The inspection openings
should be approximately the same
size as the uplift chamber or 5 ft x
5 ft. An inspection opening of this
size will generally allow for exami¬
nation and determination of many
conditions, including
• The existing roof materials
and their condition.
• The amount and spacing of
insulation fasteners.
• Types of fastener plates.
• The location of board joints.
• The amount of adhesive used
and its coverage area.
• The presence of moisture in
the roof system.
The mode of failure should be
determined in the inspection
opening, and this information can
be used to determine if the results
of the uplift testing curve are in
agreement with the inspection
openings. This would confirm if
the uplift test damaged the roof
assembly, or if the roof was dam¬
aged as a result of the storm
event. This information can also
be used to compare the estimated
uplift forces that may have
occurred during the event. In
addition to the inspection open¬
ings at the uplift test location, in¬
spection openings taken in an ad¬
jacent or nearby roof area would
further support the results of the
uplift test and observations of the
inspection opening at the cham¬
ber.
BUILDING CODE SUMMARY
Researching and interpreting
the relevant building codes is
essential in determining the pos¬
sible repair methods for storm¬
damaged roof areas. In this
instance, the applicable building
codes are the current building
codes at the time of the event and
not the building codes used or
defined during the design and
construction of the building. In
some cases, more than one code
may be applicable to the building.
Be sure to check for both state
and local codes and to follow the
most stringent applicable code,
ensuring all of the amendments
and supplements have been col¬
lected. Building codes have an
evolving language, and the
amendments and supplements
may contain changes to the origi¬
nally issued code that can affect
the repair method on the building.
A thorough review of the code
is also needed to determine the
classification of, or the level of
work to be performed. For exam¬
ple, if using the Florida Building
Code, the classification of the
work and the level of alteration or
combinations of levels must be
selected prior to determining the
subsequent applicable provisions.
Work on existing buildings, in¬
cluding roofing-related work, can
be classified as either Repairs,
Alteration – Level 1; Alteration –
Level 2; or Alteration – Level 3.
Each classification has distinct
requirements and parameters.
CONCLUSIONS
When performing a storm¬
damage assessment on an exist¬
ing flat-roof assembly, the follow¬
ing are some of the tasks that
could be performed so that a full
and accurate assessment can be
made:
• Determine the history and
background of the building
and roof construction.
• Obtain the weather data sur¬
rounding the storm event.
• Determine what damage has
resulted from natural weath¬
ering and what damage has
occurred from the storm
event.
• Conduct a visual survey of
the roof and surrounding
building elements.
• Conduct a wind uplift testing
of the roof system to deter¬
mine the uplift resistance of
the system.
• Conduct nondestructive
moisture surveys to docu¬
ment entrapped water in the
system.
• Make roof inspection open¬
ings to determine the mode of
failure and type of damage in
the roof system
• Determine the applicable
code requirements for repair
or replacement of a damaged
roof section.
Each of these tasks in the
storm-damage assessment can
provide vital information in help¬
ing to determine the extent of
storm damage. Depending on the
roof assembly and potential
issues being evaluated, a thor¬
ough storm-damage assessment
will often require performing
many, if not all, of these tasks.
The observations and findings,
after each task, need to be com¬
pared against the observations
and findings from the other tasks
Giffin & Brown – 68 Proceedings of the RCI 24th International Convention
to ensure they complement and
support the overall assessment of
the roof condition. Simply per¬
forming a visual inspection, mak¬
ing inspection openings, or con¬
ducting a series of uplift tests
alone may not yield enough infor¬
mation to make a full and accu¬
rate assessment.
Wind uplift testing may be
necessary to determine if the
storm event damaged the attach¬
ment of the roof membrane or
insulation to the substrate, which
would otherwise be missed if a
visual survey of the roof were per¬
formed. Uplift testing can be effec¬
tively used as an evaluation tool
but will need to be used in con¬
junction with inspection open¬
ings. Many underlying conditions
may affect the results of uplift
testing, such as the placement of
the chamber over insulation
joints, fasteners, steel joists, or
beams. These factors can influ¬
ence the stiffness of the roof
assembly. Therefore, it is impor¬
tant to perform an inspection
opening after an uplift test to doc¬
ument these underlying condi¬
tions. The inspection openings are
also useful for determining the
existing roof materials and their
condition and the mode of failure
from the uplift test, if any.
Establishing the definition of
failure and performing uplift test¬
ing to agreed-upon test pressures
is essential in storm-damage
assessments. Performing the
uplift test pressures on the roof
membrane up to the design pres¬
sures or even to failure is often
not necessary to determine if the
roof membrane has been uplifted
or damaged by the storm. The
uplift testing can be performed in
incremental pressures to deter¬
mine if the roof membrane is
adhered to the substrate. Typ¬
ically, incremental pressures of
15 psf, 22.5 psf, 30 psf, and 45
psf will provide enough informa¬
tion on the current performance
of the roof membrane (without
ultimately damaging the roof at
the test area) to determine if
storm damage has occurred.
Entering the uplift test results
into a chart and graphically illus¬
trating the stress/strain diagram
will also provide a good indication
if the roof is damaged. High
deflection of the roof membrane at
low pressures will indicate the
roof has been previously uplifted
and damaged from the storm.
Conversely, low deflection of the
roof membrane at low pressures
and incrementally increasing
pressures will indicate the roof is
adhered and was not damaged by
uplift from the storm.
The current standardized
uplift tests limit the testing to
when the roof-surface tempera¬
ture is between 40°F and 100°F.
Depending on the time of the year
when the assessments are being
performed, this limitation can be
difficult to work around. During
our own assessments in Florida
during August, it was not uncom¬
mon for the roof surface tempera¬
ture to be over 100°F by 10 a.m.
The use of portable canopies and
tents can be strategically utilized
to shade the test area and keep
the surface of the roof cool during
the test. However, the industry
should perhaps consider studying
this temperature limitation, as
storm events and high winds can
occur abruptly when the surface
temperatures of the roof are out¬
side of this temperature range.
The roof system should still be
expected to perform at the same
level, no matter if the temperature
is 35°F or 135°F.
Once the storm-damage
assessment is made and the
quantity of storm damage is
determined, an estimate of the
costs associated with repairing
the damage is often required, par¬
ticularly when the extent of the
damage is in dispute.
REFERENCES
ASTM Standard E 907, 1996
(2004), Standard Test Method
for Field Testing Uplift Resist¬
ance of Adhered Membrane
Roofing Systems, American
Standards of Testing and
Measurement International.
West Conshohocken, PA.
Property Loss Prevention Data
Sheets. No. 1-52. Factory
Mutual Insurance Company,
2000. www.fmglobal.com
.aspx?id=040 10200.
International Code Council.
2008. Florida Building Code,
Existing Building. Country
Club Hills, IL.
Florida Test Protocols for High-
Velocity Hurricane Zones. In¬
ternational Code Council,
2008. Country Club Hills, IL.
The National Roofing Contrac¬
tors Association. The NRCA
Roofing and Waterproofing
Manual. 5th ed. Rosemont, IL:
NRCA, 2001
Hurricanes… Unleashing Na¬
ture’s Fury. U.S. Department
of Commerce, National Oce¬
anic and Atmospheric Admin¬
istration, National Weather
Service. Washington, DC,
January 2007.
U.S. Department of Commerce,
National Oceanic and Atmos¬
pheric Administration, Na¬
tional Hurricane Center.
www.nhc.noaa.gov.
Hurricane Charley in Florida,
FEMA 488. U.S. Department
of Homeland Security, Fed¬
eral Emergency Management
Agency. Washington, DC,
April 2005.
Proceedings of the RCI 2 4th International Convention Giffin & Brown – 69