Skip to main content Skip to footer

Field Investigation and Laboratory Testing of Exposed Poly(vinyl Chloride) Roof Systems

March 22, 2005

Pathways to
Professionalism
Proceedings of the
RCI 20th International
Convention & Trade Show
Miami Beach, Florida
March 31 – April 5, 2005
© Roof Consultants Institute
1500 Sunday Drive, Suite 204 • Raleigh, NC 27607
Phone: 919-859-0742 • Fax: 919-859-1328 • http://www.rci-online.org
Field Investigation and Laboratory
Testing of Exposed Poly(vinyl Chloride)
Roof Systems
Stanley Graveline, Sarnafil Inc., Canton, MA
Hans-Rudolph Beer, Sarnafil International AG, Sarnen, Switzerland
Ralph M. Paroli, National Research Council Canada, Ottawa, ON
and Ana H. Delgado, National Research Council Canada, Ottawa, ON
ABSTRACT
A leading supplier of thermoplastic roofing membranes inspected and removed samples
from 44 different roofs in America, Austria, Canada, England, Germany, and
Switzerland. The roofs ranged in age from 9 to 34 years at the time of sampling. The
dual European and North American survey is believed to be the most exhaustive ever
conducted for PVC membranes. A variety of physical properties was tested, according
to ASTM (USA), DIN (Germany), and SIA (Switzerland) standards. Additionally,
glass transition temperature and hail testing were conducted on many of the aged
samples. The paper will present the results of the testing. Relevant correlations that
may exist between various physical properties will also be looked at. These correlations
may be useful in assessing the relevance of some tests in the context of material
standards.
SPEAKERS
STANLEY GRAVELINE is vice president of technical services for Sarnafil Inc. He has lived and worked
in the U.S., Canada, and Switzerland in sales and technical management functions. He has participated in
various North American and European code, standards, and technical committees over the past 20 years.
Stan is an RCI member, a director of the Cool Roof Rating Council, a director of the Northeast Roofing Contractors
Association, and a professional engineer in Ontario, Canada.
HANS-RUDOLF BEER received his PhD in solid state chemistry from the University of Zurich. He has
seven years’ experience in high voltage insulation (plastics and ceramics). In 1988, Beer became head of
research and development for Sarnafil, one of the world’s major manufacturers of roofing membranes. He
has published numerous articles on roofing membranes, particularly in the fields of ecology, longevity, and
hail performance. Beer has served as convenor of the European Standards Committee for plastic roofing
membranes (CEN TC 254).
Graveline, Beer, Paroli, and Delgado – 55
Graveline, Beer, Paroli, and Delgado – 57
1. INTRODUCTION
Poly(vinyl chloride) – also
known as vinyl – is one of the
most versatile thermoplastics in
use today. Vinyl is essentially
derived from two simple ingredients:
fossil fuel and salt. Petroleum
or natural gas is processed
to make ethylene, and salt is subjected
to electrolysis to separate
out the natural element, chlorine.
Ethylene and chlorine are combined
to produce ethylene dichloride
(EDC), which is further
processed into a gas called vinyl
chloride monomer (VCM). In the
next step, known as polymerization,
the VCM molecule forms
chains, converting the gas into a
fine, white powder: vinyl resin. In
its basic form, PVC resin is a rigid
substance to which plasticizers,
stabilizers, and other components
must be added to provide the
desired properties for the PVC’s
intended use. PVC was first used
in roof coverings in Europe in the
1950s. It was introduced to the
North American roofing market in
the 1970s. The basic formula for
today’s PVC roof membranes is
shown in Table 1.1.
There are three types of PVC
roofing sheets: unreinforced, unreinforced
with fibers or fabrics
that act as carriers, and reinforced
sheets that contain fiberglass
and/or polyester fibers or
fabrics. Reinforcement provides
tensile and other properties.
Reinforcements may be composed
of woven polyester or woven or
unwoven glass fibers. Polyester
reinforcement is used to increase
the membrane’s resistance to
tearing in the wind. Polyester
reinforcement is used mainly for
sheets that are going to be fastened
mechanically, while fiberglass
reinforcements are typically
used for adhered and loose-laid
systems. The fiberglass carrier
facilitates manufacturing and
provides dimensional stability to
the sheet. Reinforced sheets can
be produced by laminating two
plies of unreinforced sheet with a
layer of reinforcement between
them or by a coating process.
Generally, unreinforced sheets
are produced by calendering or
extrusion. Unreinforced sheets
have been plagued by numerous
performance shortcomings. They
have all but disappeared from the
market in Europe and in North
America.
One main advantage of PVC
sheets is that adjacent sheets of
membrane can be joined by welding
the overlaps with air heated to
425°C. The membrane can also be
welded to metal flashing that has
been factory-coated with PVC. The
result is a continuous roofing
assembly. Minor damage to the
sheet during installation or inservice
can be easily repaired by
patching using the same hot air
welding technique. PVC sheets
remain flexible at temperatures as
low as -40°C. They are ideal for reroof
and repairs because of their
high permeability. Moreover,
white reflective vinyl membranes
contribute to reducing urban heat
island effects. They can also be
produced in a wide spectrum of
colors to meet desired aesthetic
features of buildings, have high
resistance to puncture and
impact, and have excellent resistance
to flame exposure and subsequent
fire propagation.
Loss of plasticizers has been a
concern with certain PVC roofing
products [1], as it caused embrittlement
in the PVC sheets. Significant
differences have been noted
between different PVC membranes
[2]. Products produced
with high molecular weight plasticizers
that have less of a tendency
to volatilize or migrate out of PVC
resin have, however, been found
to provide very good service.
Certain PVC roofing membranes
utilizing a very stable formulation
have approximately 40 years
Field Investigation and Laboratory
Testing of Exposed Poly(vinyl Chloride)
Roof Systems
Table 1.1 – Typical composition of a generic PVC
roofing membrane.
Ingredients % by Function
Mass
PVC resin 50 – 55 Basic material (powder or granular)
Plasticizers 25 – 35 Impart flexibility
Inorganic solids 5 – 10 Increase dimensional stability and
mechanical properties
Pigments 0.5 – 1.0 Provide color and UV stability to the
PVC compound
Processing oils 0.5 – 1.0 Improve processing and resistance
and biocides to biological attack
Stabilizers 2 – 3 Provide resistance to heat and light
during manufacture and use
Note: Based on technical note and some related specifications.
Graveline, Beer, Paroli, and Delgado – 58
experience in Europe and close to
25 years throughout North America.
PVC sheets have good resistance
to industrial pollutants,
bacterial growth, and extreme
weather conditions. PVC is incompatible
with bitumen and polystyrene,
and therefore care must
be taken to avoid direct contact
with these materials.
In Europe, PVC is by far the
most commonly used synthetic
roofing membrane, accounting for
61.6% [3] of all single-ply membrane
sales. In North America,
PVC’s growth continues on the
strength of ease and safety of
application and key properties
such as high reflectivity and hot
air welded seams. According to
SPRI statistics, the volume of PVC
sold in 2003 increased about 7%
over the previous year.
2. OBJECTIVES
All roofs are expected to provide
decades of problem-free service.
When new products are developed
and introduced, there is
little knowledge of how they will
age beyond data generated in
accelerated, artificial weathering
tests. Although testing the physical
properties of new materials
can be useful in trying to compare
and even rank them against other
similar products, nothing is more
useful or informative than actual
field experience [4,5].
Physical properties of all roof
systems change with age and outdoor
exposure. The change in
physical properties of a roof membrane
may be the result of many
factors. A few factors that may
affect the physical properties of a
vinyl membrane include chemical
formulation stability, thickness of
the polymer, reinforcement, method
of manufacturing, geographic
location, heat and ultraviolet radiation
exposure, and other products
used in conjunction with the
membrane and roof slope. These
factors cannot adequately be simulated
in any test program. The
certainty of service life predictions
increases with increasing application
experience.
A major international supplier
of PVC membranes with a vast
inventory of roofs across Europe
and North America decided to
survey a large sampling of older
roofs to assess how its materials
were performing over time. The
survey was expected to provide
valuable insight on the aging
behavior of the products and will
serve as a basis for life cycle costing
(LCC) and life cycle analysis
(LCA) evaluations.
3. METHODOLOGY
The manufacturer reviewed its
internal project databases and
files in the various countries in
which it operates to determine the
oldest projects in each region.
Twenty roofs were selected to be
surveyed and sampled in Europe
and 25 in North America. The
roofs were chosen on the basis of
their age, geographic location
(reasonable cost to access and to
Table 3.1 – Summary of all North American projects studied.
Samp le
ID
Project
Location
Membrane
Typ e*
Yea r
Ins talled
Yea rs
Exp osed
1A Canton MA G – 12 1979 22
1D Canton MA S – 12 1979 22
2A Wenh am MA G – 12 1984 17
2D Wenh am MA S – 12 1984 17
3A Woburn MA G – 12 1983 18
4B Dickson TX G – 12 1984 17
5B Tyler TX G – 12 1981 20
5C Tyler TX S – 12 1981 20
6A Euless TX S – 12 1984 17
7A Industry CA G – 12 1979 22
8A El Se gundo CA G – 12 1982 19
9B Mou ntainview CA S – 12 1983 18
10 B Lace y WA G – 12 1982 19
11 B Ft. Steilac oom WA G – 12 1983 18
12 A Atlanta GA S – 12 1986 15
13 A Jac kson vill e FL S – 12 1982 19
14 A Appleton WI S – 12 1985 16
15 B Mt. Prosp ec t IL G – 12 1981 20
15 D Mt. Prosp ec t IL S – 12 1981 20
16 A Park Ridge IL S – 12 1984 17
17 B Hackensack NJ S – 12 1986 15
18 A Englewood NJ G – 12 1985 16
18 C Englewood NJ S – 12 1985 16
19 A Iowa City IA S – 12 1982 19
20 B Davis CA G – 12 1981 20
21 A Haileybury ON G – 12 1981 20
21 C Haileybury ON S – 12 1981 20
22 A Hamil ton ON S – 12 1984 17
23 A Aloue tte QC G – 12 1983 18
25 A Sarn ia ON G – 12 1984 17
26 Calgar y AB G – 12 1982 19
Note: *: G: glass rein force d, S: polyester re info rce d, “- xy”: thickness in mm (31
samples, 25 location s).
Graveline, Beer, Paroli, and Delgado – 59
ensure diversity of climate),
and owner willingness to
allow the company to access
their roof and remove samples.
Due to accessibility
problems, one of the European
roofs could not be studied.
It should be noted,
however, that this roof was
still in place and functioning
at the time of the survey.
A thorough visual inspection
was conducted on
each roof and samples were
taken. In the U.S., local
roofing consultants were
invited to participate in every
investigation. The North
American roofs were surveyed
in 2001 and the
European roofs in 2002.
Only roofs with exposed
membranes were included
in the survey. The manufacturer
promotes the use of
membranes with a glass (G type)
mat carrier in adhered applications,
and those with a synthetic
(S type) polyester reinforcement in
mechanically-attached assemblies.
Information on the North
American projects is listed in
Table 3.1, while the same data for
the European roofs is listed in
Table 3.2. Unless otherwise specified,
the installed thickness of all
membranes was 1.2 mm.
All samples were sent to the
manufacturer’s research and
development laboratory in Switzerland
for testing. All samples
were tested to the requirements of
the German standard DIN16726
[6] or the Swiss standard SIA V
280 [7], the relevant standard for
single-ply PVC roofing membranes
in each country.
A second set of samples taken
from the North American roofs
studied was sent to the National
Research Council Canada for testing
according to the requirements
of ASTM D-4434 [8]. Additional
measurements not called for in
the standard, such as glass transition
and reflectivity, were also
conducted on this set of samples.
More detailed information on the
background of the study and the
test methodologies can be found
in previous papers by the same
authors. [9] [10] A smaller subset of all of the
samples was subjected to hail
resistance testing at the EMPA in
Zurich, Switzerland.
4. ROOF CONDITION
SURVEY
One of the European roofs
that was originally installed in
1980 was replaced in 1993 after
the roof was damaged by external
influences. The owner replaced
the roof with the same material,
and therefore the roof was nine
years old at the time of the
investigation, rather than 22 as
expected.
All of the roofs were in good
condition. The roofs exhibited various
degrees of soiling, the level of
which depended on their location,
surroundings, building occupancy
and activity, slope, etc. On
some of the adhered roofs, there
was evidence of insulation board
shrinkage below the membrane.
In some instances, this resulted
in localized areas of un-adhered
membrane. There were patches
on a few of the roofs indicating
that the membrane had been
punctured at some point.
Typically when there were patches,
they were found at access
points and adjacent to mechanical
equipment.
Although various skill levels
were observed, all welds, including
field seams, patches, and
flashings were watertight. Samples
were removed from all roofs.
Without exception, new material
was welded to the existing, aged
membrane.
Large weeds were growing in
an area where soil had accumulated
on one roof. The area was
cleared for inspection. The roots
had not had any effect on the
membrane. On another roof, the
skylights had been damaged by
hail, although there was no damage
to the membrane.
Sample
ID Location
Membrane
Type*
Year
Install ed
Years
Exposed
135 Per sonico, Switzer lan d G – 12 1968 34
136 Lu ga no, Switzerlan d G – 12 1970 32
104 Vl otho, Germ any S – 12 1975 27
134 Camorin o, Switzer land G – 27 26
133 Kempten, Ge rma ny G – 12 1976 26
105 Fre iburg, G erm any S – 12 1977 25
108 Sch wyz, Switzer lan d S – 12 1978 24
101 Bre genz, Au stria S – 12 1978 24
107 Ni edergösgen, Switzer land S – 12 1978 24
109 Gene va, Switzer lan d S – 12 1978 24
106 Memmin ge n, Ge rman y S – 12 1978 24
13 2 Dortmund, Ge rman y G – 14 1979 23
102 Vill ach, Austria S – 12 1981 21
103 Hau sman nstätten, Austria S – 18 1984 18
112 Canobbio, Switzer land S – 18 1985 17
111 Spre iten bac h, Sw itzer lan d S – 18 1985 17
131 Arnoldstein, Austria G – 14 – Fel t 1986 16
13 7 Rea ding, Uni ted Kingdom G – 12 1987 15
110 Bursins, Switzer land S – 18 1993 9
Note: *: G: glass reinforc ed, S: polyester reinforced, “- xy”: thickness in mm
Table 3.2: Summary of all European projects studied.
Sample Year Years
ID Project Location Type* Installed Exposed
135 Personico, Switzerland G – 12 1968 34
136 Lugano, Switzerland G – 12 1970 32
104 Vlotho, Germany S – 12 27
134 Camorino, Switzerland G – 27 1976 26
133 Kempten, Germany G – 12 1976 26
105 Freiburg, Germany S – 12 1977 25
108 Schwyz, Switzerland S – 12 1978 24
101 Bregenz, Austria S – 12 1978 24
107 Niedergösgen, Switzerland S – 12 1978 24
109 Geneva, Switzerland S – 12 1978 24
106 Memmingen, Germany S – 12 1978 24
132 Dortmund, Germany G – 14 1979 23
102 Villach, Austria S – 12 1981 21
103 Hausmannstätten, Austria S – 18 1984 18
112 Canobbio, Switzerland S – 18 1985 17
111 Spreitenbach, Switzerland S – 18 1985 17
131 Arnoldstein, Austria G – 14 – Felt 1986 16
137 Reading, United Kingdom G – 12 1987 15
110 Bursins, Switzerland S – 18 1993 9
Graveline, Beer, Paroli, and Delgado – 60
5. TEST STANDARDS
The DIN and the SIA standards
were established in 1976
and 1977 respectively. The ASTM
standard was first introduced in
1985. All were the first single-ply
standards introduced in their
respective countries. It is interesting
to note that many of the roofs
surveyed were installed before
these standards came into existence.
6. TENSILE PROPERTIES
Typical force-displacement
curves for the tensile testing of the
polyester reinforced roofing membranes
are displayed in Figure
6.1. The load increased with displacement
almost linearly at the
beginning as the specimen
stretched until the reinforcement
broke, which caused an abrupt
drop in load. No delamination was
observed between the polyester
fiber and the PVC matrix.
Table 6.1 – Tensile properties, polyester reinforced membranes.
Machine Direction Cross Machine Direction
Figure 6.1 – Typical force displacement curve for the tensile test of a polyester reinforced
roof membrane in the machine (MD) and cross directions (CD).
Graveline, Beer, Paroli, and Delgado – 61
Test data for all the polyester
reinforced samples, for both
machine and cross directions, is
shown in Table 6.1. The North
American samples were tested
according to both the ASTM and
DIN test procedures, while the
European samples were only subjected
to the latter.
None of the North American
samples met the minimum breaking
strength requirement (35
kN/m) as stated in ASTM D-4434,
except Sample 13A in the cross
direction. The samples retained
70-90% of the minimum breaking
strength required for new membranes
as specified in ASTM D-
4434 and over 60% of the samples
retained more than 80% of that
requirement. Note that at the time
the membrane was made for most
of these projects, the ASTM standard
did not exist.
All of the samples – European
and North American – exceeded
the minimum requirements of the
DIN standard for new materials
(16 kN/m), by 60% to 75%.
The German requirement (16
kN/m) is less than half of the American
minimum (35 kN/m). It
is interesting to note, however,
that despite the different test
methodologies (see Table 6.2), the
tensile results for a given sample
correlate remarkably well between
the two standards. Additionally,
as can be seen in Figure 6.2, there
is little variation in tensile
strength as the membranes age
beyond 15 years. It would appear
that the polyester reinforcement
is well encapsulated within the
PVC matrix and is therefore very
effectively protected. As mechanically
attached membranes are
subjected to countless cycles of
wind uplift over their service lives,
the maintenance of high tensile
strength is a critical factor in the
long-term performance of these
membranes.
All the North
American samples
exceeded the
minimum elongation
at break
value (15%) specified
within
ASTM D-4434 for
new material. All
samples exceeded
the minimum
requirements of
the DIN standard
for new membranes
(10%). As
can be seen in Figure 6.3, however,
unlike the tensile data, the
elongation values generated by
the two test methodologies do not
correlate very well. The ASTM
method appears to yield consistently
higher results than the DIN
test. The ASTM procedure not
only results in higher values, but
also significantly greater data
scatter. The DIN data conversely
is quite consistent. Although it is
beyond the scope of this paper to
conduct an in-depth analysis of
the test procedures, as can be
seen in Table 6.2, there are some
notable variations between the
two with regards to gauge length
and testing speed, which may
account for the measured differences.
As would be expected, the
membranes supported by the
light-weight, glass mat behave differently
under tensile load than
the much stronger polyester reinforced
sheets. The glass mat in
these membranes is there simply
to ensure dimensional stability.
These membranes have the lowest
level of shrinkage of any single-ply
membrane on the market: less
than one half of one percent.
Figure 6.4 shows a typical forcedisplacement
curve for fiberglass
reinforced roofing membranes.
The load increased linearly with
displacement at the beginning.
The specimen then started to yield
and neck as indicated by the
change in slope in the forcedisplacement
curve. It stretched
Standard ASTM D4434 DIN
Type Type II, Grade 1
Tes t method ASTM D638 , Die C
Sample Rec tangu lar Rec tangu lar
Gauge Leng th (mm) 65 25
Cro sshead speed
(mm/min) 50 ±5 100 ± 10
Samples tested 5/ direction 5/ direction
Table 6.2 – Tensile test procedures,
polyester reinforced membranes.
Strength Polyester Reinforced
0
5
10
15
20
25
30
35
40
15 17 19 21 23 25 27 29
Years Exposed
kN/m
ASTM MD ASTM CD SIA MD SIA CD
Figure 6.2 – Tensile strength, polyester reinforced
membranes versus age.
Standard ASTM D-4434 DIN
Type Type II, Grade 1
Test method ASTM D-638, Die C
Sample Rectangular Rectangular
Gauge Length (mm) 65 25
Crosshead speed 50 ±5 100 ± 10
(mm/min)
Samples tested 5/ direction 5/ direction
Graveline, Beer, Paroli, and Delgado – 62
to a high degree (over 100% in
general) and finally broke with a
snap. No delamination was observed
between the fiberglass
reinforcement and the PVC
matrix. Test data for all glass mat
supported samples is shown in
Table 6.3.
Whereas with polyesterreinforced
membranes, the
strength of the sheet depends
almost exclusively on the scrim,
in glass-mat-supported membranes,
the strength comes from
the polymer. To account for the
thickness of the sample (i.e.,
greater strength with increasing
membrane thickness), data is
reported in MPa. All North
American samples exceeded the
ASTM minimum requirement for
new material (10.4 MPa). The tensile
strength of all the samples
was greater than the DIN minimum
(8 Mpa).
As can be seen in Figure 6.5,
there is a tendency to increased
tensile strength with age in the
15- to roughly 23-year range. This
is expected as the sheet loses
some flexibility over time. Beyond
that range, there are insufficient
data points to observe a clear
trend.
A minimum elongation at
break value of 250% is required
for new materials in ASTM D-
4434. The measured elongation at
break for the North American
samples ranged from 45-150%,
which corresponded to 18-60% of
the minimum value specified for
new materials. Samples 4B, 5B,
8A, and 20B had significantly
lower elongation at break values
(18-40% of ASTM minimum) than
the rest (44-60% of ASTM minimum).
The reasons for these values
are not clear at this time.
The DIN standard calls for
new membranes to achieve a minimum
of 150% elongation at
break. As can be seen in Table
6.3, four of the seven European
samples achieved this value, one
sample was at 95% of this value,
and another was at 92% of it (in
the machine direction). Overall,
11 of 17 samples (European and
North American) surpassed this
requirement for new products.
Even amongst the samples with
the lowest elongation values, all of
the roofs were performing at the
time of the survey and none
showed any signs of any distress.
As can be seen in Figure 6.6,
there is no correlation between
the elongation data generated by
the two different test methods.
Glass mat supported membranes
Strength Elong. Strength Elong. Strength Elong.
MD
(Mpa)
MD
(%)
MD
(Mpa)
MD
(%)
CD
(Mpa)
CD
(%)
1A Canton MA 1979 22 15.2 + 0.4 125 + 5.6 01 A 12.5 212.4 10.2 174.6
2A Wenham MA 1984 17 13.5 + 0.5 119 + 9.7 02 B 12.1 204.4 11.5 198.1
3A Woburn MA 1983 18 14.8 + 0.5 146 + 18.8 03 B 12.1 227.2 11.7 187.8
4B Dickson TX 1984 17 15.2 + 1.1 85.3 + 18.5 04 A 12.9 180.4 12.5 166.4
5B Tyler TX 1981 20 16.0 + 0.6 98.1 + 13.2 05 A 14.5 129.9 14.2 154.9
7A City of Industry CA 1979 22 16.8 + 0.6 124 + 8.2 07 B 13.2 130.8 12.9 128.8
8A EL Segundo CA 1982 19 17.3 + 1.0 44.5 + 14.3
10B Lacey WA 1982 19 13.9 + 0.5 133 + 9.2 10 A 11.1 218.2 11.0 210.9
11B FT. Steilacoom WA 1983 18 14.7 + 0.5 148 + 3.3 11 B 12.6 242.6 11.6 227.8
15B Mt, Prospect IL 1981 20 15.0 + 0.6 139 + 7.0 15 A 12.4 186.1 12.1 183.5
18A Englewood NJ 1985 16 13.1 + 1.7 111 + 36.1
20B Davis CA 1981 20 20.7 + 2.0 56.0 + 18.3 20 A 14.5 109.9 12.8 139.9
21A Haileybury ON 1981 20 13.7 + 0.4 134 + 6.2
23A Alouette QUE 1983 18 11.4 + 0.3 115 + 8.3
25A Sarnia ON 1984 17 15.7 ± 0.4 131 ± 11.8
26 Calgary AB 1982 19 12.4 ± 0.3 151 ± 8.6
131 Arnoldstein, Austria 1986 16 10.5 246.6 10.0 227.2
132 Dortmund, Germany 1979 23 12.8 157.5 13.0 151.5
133 Kempten, Germany 1976 26 9.2 184.5 8.8 160.7
134 Camorino, Switzerland 1976 26 6.9 143.9 6.5 121.0
135 Personico, Switzerland 1968 34 10.2 141.8 9.1 110.4
136 Lugano, Switzerland 1970 32 13.6 92.6 13.4 63.9
137 Reading, United Kingdom 1987 15 11.1 184.9 10.8 175.8
Tensile Data ASTM Tensile Data SIA
Project Location
Sample ID
Year Installed
Years Exposed
Sample ID
Elongation (Polyester Reinforced)
0
5
10
15
20
25
30
35
40
15 17 19 21 23 25 27 29
Years Exposed
Elongation (%)
ASTM MD ASTM CD SIA MD SIA CD
Table 6.3 – Tensile properties, glass mat supported membranes.
Figure 6.3 – Elongation at break, polyester
reinforced membranes versus age.
Graveline, Beer, Paroli, and Delgado – 63
With the glass mat sheets, the
DIN procedure results in higher
values than the ASTM method, in
many cases significantly higher.
Once more, the different test
parameters (Table 6.4) are assumed
to be the reason for the differences.
Perhaps not unexpectedly,
for both types of membranes,
the testing conducted at
the lower cross head speed yields
the higher elongations at break.
7. PLASTICIZER CONTENT
As noted previously, plasticizers
are blended with the polymer
during the manufacturing of vinyl
roofing membranes to make them
flexible. This allows the sheets to
resist the various loads they are
subjected to over their service life
such as thermal cycling, substrate
(e.g. insulation), and/or
structural movement and hail
impact. Some plasticizer is lost as
vinyl membranes age. The plasticizers
that migrate from the sheet
are biodegraded. In the formulation
of vinyl membranes, the
choice of the appropriate types
and grades of plasticizers, and
their use in sufficient quantities,
are critical to the long-term performance
of the finished product.
For this study, the plasticizer
content was determined by weighing
each sample before and after
it was placed in boiling ethyl ether
for one hour. The measured
weight difference is the plasticizer
that was extracted. The plasticizer
content of each sample is reported
as a percentage of the original
plasticizer content of new material
based on production records
(see Table 8.1).
The residual plasticizer content
is plotted against the age of
the samples in Figure 7.1. As
expected, the plasticizer content
decreases with age. As can be
seen, the data correlates quite
well despite the fact the samples
were taken from roofs located in
various European and North
Figure 6.4 – Typical force displacement curve for tensile test of
glass mat supported roof membrane in machine direction (MD).
Figure 6.5 – Tensile strength,
glass mat supported membranes versus age.
Strength (Fibreglass Reinforced)
0
5
10
15
20
25
15 20 25 30 35
Years Exposed
Strength (MPa)
ASTM MD SIA MD
Strength (Fiberglass Reinforced)
Standard ASTM D-4434 DIN
Type Type III
Test method ASTM D-751, B
Sample (mm) 25 x 150
Gauge Length (mm) 75 50
Crosshead speed (mm/min) 300 100 ± 10
Samples tested 5/ direction 5/ direction
Table 6.4 – Test procedures, glass mat supported membranes.
Graveline, Beer, Paroli, and Delgado – 64
American climate zones, and that
the roof constructions and building
occupancies vary appreciably.
Most importantly, with one exception,
even the oldest samples (up
to 34 years old at the time of testing)
still contain approximately
60% or better of their original
plasticizer.
All of these roofs continue to
perform to this day, resisting all
the loads imposed upon them in a
wide variety of climates. Additionally,
all the membranes from
these roofs retained sufficient
plasticizer to allow them to be hotair
welded. Weldability is critical
to the long-term performance of
any thermoplastic roof as it allows
permanent, watertight repairs or
modifications to be made to the
roof at any time during its useful
life. Hot-air weldable membranes
that become difficult to weld with
age are difficult to maintain and
do not allow for modifications to
the rooftop (e.g., installation of
new mechanical equipment) over
time.
It should be noted that all of
the sampled roofs were light grey
in color. It is assumed that the
shift to highly reflective white
color will result in even lower roof
surface temperatures, and will, if
anything, slow the aging process
even further.
Others have looked at plasticizers
in vinyl roof membranes. In
a study of 87 roofs with vinyl
membranes from four different
manufacturers, Foley et. al. [2] noted significant differences
between the four products. The
average plasticizer content of the
unexposed portion (within the
seam) of the samples, by supplier
group, varied from a low of 27.3%
(Group ID “B”) to a high of 34.9%
(Group ID “D”). For the same
products, the mean plasticizer
contents of the exposed samples
were 23.5% and 33.4% respectively.
The mean plasticizer content of
the exposed D samples was greater
than the plasticizer content of
the unexposed samples from
Group B. The mean exposed age
of the B samples was 4.3 years,
while it was 5.8 years for the D
samples. Taking the unexposed
values as an approximation of the
original plasticizer content of the
products, the B material lost plasticizer
at a rate four times greater
than the D samples. The D group
of samples are the same products
as those upon which this paper is
based. In addition to the different
quality and quantity of plasticizers
used, the lacquer coating
applied to this supplier’s membranes
impedes plasticizer migration.
The authors compared the
hail resistance of the aged samples.
Perhaps not surprisingly,
Elongation (Fiberglass Reinforced)
Figure 6.6: – Elongation at break, glass mat supported
membranes versus age.
Figure 7.1 – Plasticizer content versus age.
Residual Plasticizer
(% Original)
Graveline, Beer, Paroli, and Delgado – 65
according to the authors, “The
data comparison of samples from
group B and group D reveal dramatic
performance differences in
the hail simulation testing.” All of
the group B samples failed, most
with spheres as small as 1″ in
diameter, with some of the membranes
less than three years of
age. The D group of samples
demonstrated vastly superior hail
resistance. Data on the hail resistance
of the samples from this
study will be covered in greater
detail in Section 10.
Clearly, plasticizers are critical
to the long-term performance
of vinyl roof membranes. It is
tempting to try and define minimum
plasticizer levels to achieve
a desired level of performance.
Foley et. al. postulate that on the
basis of their testing of aged samples,
that an initial minimum
plasticizer content of less than
32% may be a cause for concern.
As they acknowledge, it is difficult
to establish such a base line, as in
addition to the quantity of plasticizer,
the type, quality, and rate of
loss are all critical parameters in
assessing long-term performance.
Additionally, plasticizer content,
like all physical properties, is but
one of many that must be looked
at in combination with others to
assess the quality of a product as
produced and its condition at a
given point in time. This survey
has, however, clearly demonstrated
that a properly formulated
vinyl membrane with the appropriate
type and quantity of plasticizer
can provide a service life
approaching four decades.
8. LOW TEMPERATURE
FLEXIBILITY
Flexibility is an important
membrane property, particularly
during the application phase. The
flexibility of all types of roofing
membranes decreases with temperature.
For this study, the
membranes’ low temperature
flexibility (LTF)
was tested according to
the procedure outlined
in SIA 280. Five 10 mmwide
rectangular specimens
are folded with a
bending radius of about
15 mm and fixed between
two metal plates.
The test device is then
stored in a chamber and
allowed to cool to the
desired test temperature.
When the samples
have reached the
required temperature,
the device is removed
from the freezer and the
two metal plates are instantly and
quickly pressed together so that
the samples are bent to a radius
of 5 mm. The lowest temperature
at which all five specimens do not
break or crack is recorded. The
reproducibility of the test method
is ± 5°C. The SIA 280 requirement
for new material is -20°C.
Low temperature flexibility
shows a clear dependence on the
residual plasticizer content. The
linearity is very good, with a correlation
coefficient R2 of 0.66.
Remarkably, 25 out of 40
samples still fulfill the requirement
for new materials, according
Age (Years)
1D 22 -35 83.4
9B 18 -30 82.3
6A 17 -30 73.0
5C 20 -30 80.3
3A 18 -30 92.5
2D 17 -30 84.2
2A 17 -30 84.9
14A 16 -30 86.7
13A 19 -30 82.2
7A 22 -25 86.0
5B 20 -25 83.8
4B 17 -25 89.1
16A 17 -25 83.6
15D 20 -25 86.5
1A 22 -20 82.1
18C 16 -20 80.2
17B 15 -20 69.0
11B 18 -20 82.3
10B 19 -20 73.8
106 24 -20 88.1
105 25 -20 92.4
104 27 -20 77.6
103 18 -20 75.7
102 21 -20 82.4
101 24 -20 82.6
109 24 -15 85.8
108 24 -15 73.2
107 24 -15 88.0
20B 20 -10 66.5
15B 20 -10 63.7
131 16 -10 60.2
110 9 -10 76.9
133 26 -5 65.7
132 23 -5 61.6
135 34 0 57.7
134 26 0 66.4
112 17 0 61.1
111 17 0 59.3
137 15 5 45.3
136 32 5 60.4
Table 8.1 – Low temperature flexibility
(LTF) and plasticizer content data.
Figure 8.1 – Residual plasticizer vs.
low temperature flexibility.
Graveline, Beer, Paroli, and Delgado – 66
to the SIA requirement of -20°C or
lower. Even the two samples with
the highest values of 5°C still
show considerable flexibility. The
testing conditions (rapid 180°
bending around a small radius)
are obviously severe and do not
occur in real roof conditions.
Membrane flexibility is an issue
mainly during installation and
roof maintenance. As can be seen,
even the aged installed membranes
with a LTF value of 5°C
continue to perform.
The fact that a majority of all
samples are tested with low temperature
values above the requirements
for virgin material reflects
the manufacturers’ efforts to formulate
their membranes for longterm
behavior. Potential reduction
in plasticizer content over long
years of roof service is accounted
for by the appropriate formulation
of the base vinyl material.
9. GLASS TRANSITION
TEMPERATURE
The glass transition temperature
of G and S samples obtained
from both E’int and E”max ranges
from -54°C to -11°C and from -46°C
to -1°C, respectively. The Tg values
from E’int shows a similar trend as
those from the E”max. Therefore,
only the latter will be discussed
further. There were no unexposed
(control) samples available from
any of the roofs at the time of the
analysis. Hence, the area under
the seam (underlap), when available,
was used as a control. To
obtain a better representation of
the exposed (top) sheet, specimens
were cut from at least two
different areas.
The glass transition temperature
of the fiberglass-reinforced
samples (unexposed sheets, area
under the seam) have a Tg ranging
from -46°C to -24°C and that of
the exposed (top) sheet ranges
from -44°C to -1°C. The glass
transition temperature of the
polyester-reinforced samples Tg
(E”max) of the unexposed specimens
ranged from -46°C to -43°C and
that of the exposed specimens
ranges between -43°C and -39°C.
As can be seen in Figures 9.1
and 9.2, the Tg appears to show a
trend with aging. Although there
is significant scatter and the R2
value is not high, one does see a
correlation. The low R2 is due in
part to the fact that there is little
data between 0 and 15 years of
service. More work is required in
this area; in particular, the correlation
between Tg and plasticizer
content as well as with cold bend.
This will be part of a future paper.
10. HAIL RESISTANCE
Twenty-seven of the samples
received at the manufacturer’s lab
were large enough after all other
analytical procedures (minimum
0.5 m x 0.5 m) to be used for hail
testing. The age of these 27 roofs
ranged from 15 to 34 years.
For the purposes of this investigation,
the hail test method
developed by the Swiss Federal
Laboratories for Materials Testing
and Research (EMPA) was chosen
for the determination of the hail
resistance. It is based on pneumatically
propelled spherical projectiles
of polyamide (diameter 40
mm, mass 38.8 g). Out of a large
number of different projectile
sizes, shapes, and materials, the
polyamide ball had been proven to
provide the best results with
regard to reliability and repeata-
Figure 9.1 – Glass transition temperature
versus age for G membranes.
Figure 9.2 – Glass transition temperature
versus age for S membranes.
Graveline, Beer, Paroli, and Delgado – 67
bility as well as practicability.
Polyamide has a similar density
as ice; hence, the impact energies
of an ice ball or a polyamide
sphere of the same size and same
terminal velocity are approximately
the same. The test method
was incorporated in the Swiss
standard for polymer waterproofing
membranes (SIA280, Ed.
1983). It has recently been adopted
as a harmonized European
standard. A detailed description
of the test procedure is given in
the standard (e.g., BS EN
13583:2001). In short, the test
procedure is as follows:
1. Place the test specimen on
the desired substrate.
2. Cool the test specimen surface
with 200g of crushed
ice for 3 minutes.
3. After removal of the ice,
shoot the test projectiles at
the selected velocity level.
4. Test for “watertightness” by
applying a soap solution
and suction to the impact
area.
5. Repeat five times at a given
impact velocity at different
locations on the specimen
(as the test equipment used
allowed subsequent shots
within a few seconds, the
surface was not “re-cooled”
between impacts)
6. If no damage occurs, repeat
steps 1) – 5) at a higher
impact velocity.
The highest impact velocity
causing no damage is reported.
For the purpose of this study the
term “damage” is used with reference
to leakage as indicated by
bubbles in step 4).
CEN European standards do
not provide minimum (or maximum)
requirement values to be
met. The Swiss standards SIA280
(polymeric) and 281 (bituminous)
require a minimum impact veloci-
Fig. 10.1 – Hail resistance of new samples.
Table 10.1 – Hail resistance results.
Blank fields indicate that no values have been determined.
ID
Mem brane
Type
Nominal
Thickness
Age
Hail Re sis tance (m/s)
GF
Gypsum ISO EPS
(mm) (years m/s m/s m/s
G 1.2 New 66 39 47
G 1.8 New 96 67 85
S 1.2 New 79 54 61
S 1.8 New 95 68 77
G 1 ) 1.2 New 90
G 2 ) 1.2 New 91
01 A G 1.2 22 39 39
01 C S 1.2 22 37 38
02 B G 1.2 17 39 14
02 C S 1.2 17 52 45
03 B G 1.2 18 40 27
04 A G 1.2 17 12 5
05 A G 1.2 20 30 33
05 D S 1.2 20 19 30
06 B S 1.2 17 32 37
07 B G 1.2 22 17 7
09 A S 1.2 18 46 41
10 A G 1.2 19 29 16
11 B G 1.2 18 43 20
13 A S 1.2 19 14 10
14 B S 1.2 16 58 54
15 A G 1.2 20 37 30
15 C S 1.2 20 34 28
16 B S 1.2 17 51 51
17 A S 1.2 15 52 55
18 D S 1.2 16 59 54
20 A G 1.2 20 18 11
101 S 1.2 24 13
104 S 1.2 27 34
111 S 1.8 17 46
112 S 1.8 17 35
135 G 1.2 34 7
137 G 1.2 15 30
1) membrane fully adh ered to gypsum boar d;
2) fel t bac ked membran e, fully adhere d to gyps um board
G 1.2 mm
not attached
S 1.2 mm
not attached
G 1.8 mm
not attached
1.2 mm felt
adhered
S 1.8 mm
not attached
G 1.2 mm
adhered
1) membrane fully adhered to gypsum board;
2) felt-backed membrane, fully adhered to gypsum board
Graveline, Beer, Paroli, and Delgado – 68
ty of 17 m/s for new roofing membranes.
In order to determine how
aged material would perform on
substrates in use today, the aged
membrane was tested over the
most commonly used thermal
insulations: polyisocyanurate
(ISO) for North America, and
expanded polystyrene (EPS, density
20 kg/m3) for Europe. Testing
was also done on glass fiber reinforced
gypsum boards. For comparison
purposes, new membranes
of the same PVC formulation
and different thicknesses
were also tested.
Test results are summarized
in Table 10.1.
Testing was only conducted
according to the SIA procedure.
As can be seen in Table 10.2,
there are numerous differences
between the ASTM, FM, and SIA
hail test methods [11]. Although it
is not possible to compare data
generated with the SIA methodology
to the FM requirements directly,
the following equation is
useful to relate impact energy
(FM) to impact velocity (SIA) :
Ekin = 1/2 * m * v2
where Ekin = kinetic energy, m
= mass, and v = velocity. On this
basis, the SIA minimum requirement
of 17 m/s for the 40 mm
polyamide sphere corresponds
approximately to 25 m/s for FM
Class 1-MH and 33 m/s for FM
Class 1-SH. [12] Data for new membranes are
shown in Figure 10.1. All measured
values exceed the three
requirements. Not surprisingly,
1.8-mm thick membrane provides
greater resistance than 1.2-mm
membrane. Results over glassfaced
gypsum board are roughly
1.5 times higher than those measured
over polyisocyanurate
boards for a given set of parameters.
Figure 10.2 illustrates the hail
resistance values determined on
the European samples over EPS
insulation. Samples 101 and 135,
25 and 34 years old respectively,
have hail resistance values below
the requirement for new material.
However, despite their age and
their locations in regions with
high hail risk [13], these roofs
exhibited no signs of hail damage.
The other four samples, aged from
15 to 27 years, have hail resistance
values far above the SIA280
requirement for new membranes.
The data for the North
American samples, over both
polyisocyanurate and the glassfaced
gypsum, are presented in
Figure 10.3. Although four samples
show slightly higher values
on ISO, the glass-faced gypsum
board generally is found to
improve hail resistance. With an
average age of 18.6 years, 16 out
of the 21 samples still fulfill the
requirement FM Class 1-MH for
new membranes, while 12 samples
meet the requirement FM
Class 1-SH on glass faced gypsum
board. On ISO, 14 of the samples,
aged 17 to 22 years, meet FM
Class 1-MH and 11 samples meet
FM Class 1-SH. On glass-faced
Parameters of Test Projectiles
Standard Shape and
Material
Diameter
(mm)
Mass
(kg)
Sample
Surface
Cooling
Kinetic
Control of
Impact Tool
Impact
Energy
(Nm)
ASTM D-3746 steel cyl inder 50 2.27 no h = 1355 mm 30
FM Class 1-SH steel sphere 45 .360 yes h = 5400 mm 19
FM Class 1-MH steel sphere 51 .737 yes h = 1500 mm 10 .8
SIA 280 po lyamide
sphere
40 .388 yes v = 17 m/s
(minimum
ve locity)
5.6
Table 10.2: Test parameters and kinetic energy of ASTM, FM, and SIA hail test methods.
Fig. 10.2: Hail resistance of field aged samples Europe,
tested on EPS.
Graveline, Beer, Paroli, and Delgado – 69
gypsum board,
only one sample
(13A) had a hail
resistance value
below the initial
requirement of
SIA280. All the
others meet the
requirement for
new material.
None of the roofs
exhibited any
signs of hail damage
during the inspection.
The results
are also sorted by
r e i n f o rcement
type in Figure
10.3: fiberglass
(G) and polyester
(S). It should be noted that only
the reinforcement varies between
the two types; the polymer matrix
is identical. The S materials
appear to have a higher mean hail
resistance. However, the data
from the four roofs on which both
G and S membranes had both
been installed is presented in
Figure 10.4. As can be seen, the
data are inconclusive. Neither the
G nor the S type can be said to
provide better hail resistance than
the other based on these data.
In a separate paper [14], one
of the authors of this work studied
the correlation between hail
resistance (impact speed) and
other physical properties. Both
plasticizer content and low temperature
flexibility were found to
correlate reasonably well with hail
resistance, with correlation coefficients
around 0.6 in both cases.
This area should be studied in
greater depth. No correlation
whatsoever was found between
hail resistance and impact resistance,
confirming that the latter
cannot be used as a substitute for
assessing the former.
11. REFLECTIVITY
The specimens taken from two
different areas of the “as
received,” top (exposed) sheet
were analyzed before and after
cleaning. One to two specimens
from the bottom sheet (underlap)
without cleaning were analyzed.
In some cases, two specimens
were analyzed before and after
cleaning. This was done to check
for differences in the H:Sol values
between the two areas or between
the dirty and clean top surface of
the bottom sheet.
Weighted average solar reflectance
values were
obtained using the
LBL calculation
method. This is
based on the
ASTM G 159-98,
“Standard Tables
for References Solar
Spectral Irradiance
at Air Mass
1.5: Direct Normal
and Hemispherical
for 37° Tilted Surface.”
This standard
is a combination
of an editorial
revision of Tables
E-891 and Tables
E-892 to make the
0
10
20
30
40
50
60
01 A
02 B
03 B
04 A
05 A
07 B
10 A
11 B
15 A
20 A
01 C
02 C
05 D
06 B
09 A
13 A
14 B
15 C
16 B
17 A
18 D
Gypsum Board ISO
impact velocity [m/s] FM 1-MH FM 1-SH SIA
G-Type S-Type
Fig. 10.3 – Hail resistance, aged samples in North America,
on GF gypsum and polyisocyanurate.
Fig. 10.4 – Aged G & S membranes from the same roof.
0
10
20
30
40
50
60
Canton MA Wenham MA Tyler TX Mt. Prospect IL
G-Type on
Gypsum Board
G-Type on
ISO
S-Type on
Gypsum Board
S-Type on
ISO
impact velocity [m/s] FM 1-MH FM 1-SH SIA
Graveline, Beer, Paroli, and Delgado – 70
reference solar spectral energy
standard harmonious with ISO
9845-11992. The ASTM G-159
states that the conditions chosen
for these tables “are representative
of average conditions in the
48 contiguous states of the United
States. In real life, a large range of
atmospheric conditions can be
encountered, resulting in more or
less important variations in the
atmospheric extinction. Thus,
considerable departure from the
present reference spectra might
be observed depending on time of
the day, geographical location,
and other fluctuating conditions
in the atmosphere.”
The weighted average H:Sol
values for the unexposed (bottom)
and exposed (top) surfaces of
these grey-colored membrane
samples ranges from 0.29 to 0.55.
As expected, surfaces displayed a
higher reflectance value after
cleaning. The top side of the bottom
(unexposed) sheet also
showed higher H:Sol values than
the exposed side of the top sheet.
A detailed analysis will be presented
at the RCI/NRC/ORNL
Symposium on Reflective Roofing
in May 2005 in Atlanta, GA.
12. FUTURE WORK
With globalization, the world
has become a smaller place. This
study has shown that although
products are sold globally, originating
from many different countries,
the standards for products
may be very different. For example,
it was noticed that the Swiss
standard and ASTM International
use different speeds for tensile
testing. No explanation for this
difference is easily available. In
other cases, different tests are
required. Thickness requirements
are not the same for North
America and Europe. Seeing that
often the same products are used
for export, it is important to
understand why these differences
exist and if the various standardwriting
bodies should not attempt
to harmonize these requirements.
An international committee on
roofing exists. The following is
taken from the final report of the
CIB/RILEM joint committee on
roofing (Final Report of the Condition
Assessment Task Group
RILEM 166-RMS/CIB W.83 Joint
Committee on Roofing Materials
and Systems, 2001):
Historic Committee Activities.
In 1983, a Joint Committee
was formed under the auspices
of RILEM and CIB to
undertake studies of importance
to the international
roofing community. Of particular
interest were the emergence
of new membrane roof
systems and the need for
developing standards to aid in
the selection and installation
of systems that would provide
reliable long-term performance.
The initial RILEM 75-
SLR/CIB W.83 Roofing
Committee was entitled Technical
Committee on Elastomeric,
Thermoplastic, and
Modified Bituminous Roofing
Systems. It consisted of members
from 18 nations from
around the world. The Committee’s
main objective was to
undertake a state-of-the-art
review of the properties and
performance of these Roofing
Systems along with a tabulation
of the standards and
specifications that had been
developed worldwide to support
their proper use. In 1988,
this Committee issued its
final report[15]. This report
outlined the needs for development
of performance standards
for elastomeric, thermoplastic,
and modified bituminous
roofing systems. A
major recommendation was
that the international roofing
community should investigate
the use of thermoanalytical
techniques for characterizing
roofing membrane materials
and evaluating their performance.
In 1989, RILEM 120-
MRS/CIB W.83 on Membrane
Roofing Systems was formed.
This Committee was comprised
of 40 members representing
22 countries worldwide.
The Committee had two
objectives:
1. To investigate the applicability
of thermoanalytical
techniques for
evaluating roofing membrane
materials, and
2. To review the current
codes of practice in
countries of the world.
Note that the first objective
was in response to the recommendation
of the initial
RILEM/CIB Roofing Committee.
To achieve these goals,
the 1988 Joint Committee initiated
two Task Groups – with
each focused on one of the
two goals. In 1995, the Thermal
Analysis Task Group
issued its final report[16].
This report included the results
of interlaboratory testing
of EPDM, PVC, and APP and
SBS modified bitumen membrane
materials using three
thermoanalytical methods:
thermogravimetry (TG), dynamic
mechanical analysis
(DMA), and torsional pendulum
analysis (TPA). Recommendations
were made for developing
standard procedures
for applying these three analytical
techniques to roofing
membrane materials.
The Codes of Practice Task
Group of the Joint RILEM
120-MRS/CIB W.83 Committee
issued its report in
1996[17]. The term, “Codes of
Practice,” refers to written
documents, which set forth
requirements and/or guidelines
for the design, application,
and maintenance of
Graveline, Beer, Paroli, and Delgado – 71
membrane roof systems.
These documents may or may
not be mandated by law. The
Codes of Practice Index was
organized according to two
categories: (1) agents and (2)
requirements. “Agents” reflect
the effects of climate, site, and
occupancy on roof performance.
“Requirements” reflect
the expectations of building
owners, occupants, and regulatory
authorities, and relate
to matters that effect safety,
health, energy conservation,
and the protection of people in
and around buildings. The
intent of the Index was to provide
to those developing specifications
and performance
criteria for membrane roof
systems an awareness of the
design, application, and
maintenance criteria that
were in place worldwide. It
was considered that the Index
would be particularly useful
to those whose countries had
not developed such criteria for
their roofing industry.
The Current Committee. CIB
W.83/RILEM 166-RMS Joint
Committee on Roofing Materials
and Systems was initiated
in 1995, and has a core group
of 21 members from 13 countries
(Appendix A). This Joint
Committee has two objectives:
(1) to develop a methodology
for assessing the condition of
in-place (i.e., existing) flexible
roofing membranes, and (2) to
determine the state-of-the-art
with regard to design, application,
and maintenance of sustainable
membrane roofing
systems. These objectives
were developed directly from
the results of the previous
Committee’s activities. For example,
condition assessment
of flexible membrane roof systems
may involve, among
other parameters, the use of
thermal analysis techniques
to characterize aged membranes.
Additionally, a report
on the design, application,
and maintenance of sustainable
membrane roofing systems
was a natural extension
of the work of the past Codes
of Practice Task Group.
To meet the two objectives,
the Committee initiated two
task groups, each of which
conducted separate activities
to meet the objectives. Task
Group 1 focused on, and was
entitled, “Condition Assessment
of In-Place Membranes.”
Task Group 2 examined
issues associated with sustainable
roofing, and was
entitled, “Towards Sustainable
Roofing.” This latter title
recognizes that the concept
and practices of sustainable
roofing will be evolving over
the life of the Committee, if
not well beyond.
Based on the above, it would
be of interest to the roofing community
if this committee initiated
a study comparing the various
standards available worldwide
and recommended an approach
for the various standard-writing
bodies to harmonize the various
material standards. It would also
be recommended that the ASTM
International task group developing
the PVC standard look at differences
that exist between different
countries and look at harmonizing
some of the tests.
13. CONCLUSIONS
Forty-four roofs located in six
countries in Europe and North
America were analyzed, and samples
from each were subjected to a
variety of physical property tests.
Overall, the field performance of
these fiberglass and polyesterreinforced
vinyl membranes was
found to be without problem. The
roofing systems averaging 20
years of age were performing well
and without leakage. All membranes
were capable of being
welded to, even after 20 years of
weathering.
The laboratory testing confirms
that although the products
tested lost some of their initial
physical properties (which is to be
expected with any materials as
they age), they generally held up
very well compared to the standard
minimum values for testing
new PVC roofing membranes,
according to North American and
European standards. It is important
to note, however, that some
of these membranes, which had
been tested in the NRC laboratory
about 15 years ago, exceeded the
minimum requirements of the
ASTM D-4434. This is an interesting
point because as all roofing
materials age/weather, their
properties are expected to
degrade. Therefore, to ensure that
the minimum property values are
exceeded after aging/weathering,
a new membrane, regardless of
the type (i.e., polymeric, elastomeric
or asphaltic) must exceed
the minimum requirements listed
in the standards.
As the roofs examined are
essentially the oldest in place, it is
not possible to predict how much
longer they will perform. But considering
the age and the condition
of the roofs analyzed, these data
would indicate that a properly formulated,
properly maintained, reinforced
PVC roof membrane system
could perform in excess of 20
to 30 years in various climates
throughout Europe and North
America.
14. ACKNOWLEDGEMENTS
We would like to thank all the
building owners who allowed us
access to their roofs and permitted
us to remove samples for testing.
We would also like to thank
all the roof consultants and engineers
that helped with site visits
and test sampling of the roofs
located in the USA.
Graveline, Beer, Paroli, and Delgado – 72
REFERENCES
1. R.M. Paroli, T.L. Smith, B.
Whelan, “Shattering of Unreinforced
PVC Roof Membranes:
Problem Phenomenon,
Causes and Prevention,”
NRCA/NIST Tenth
Conference on Roofing
Technology, (Gaithersburg,
MD, April 22-23,
1993).
2. F.J. Foley, J.D. Koontz,
J.K. Valaltis, “Aging and
Hail Research of PVC
Membranes,” 12th International
Roofing and Waterproofing
Conference,
“Exploring Tomorrow’s
Technology Today,” (Orlando,
FL, Sept. 25-27,
2002), pp. 1-25.
3. AMI Consulting, Bristol,
UK, “The European Market
for Polymeric Single Ply
Roofing Membranes and
Competitive Products,”
2002.
4. Cash, C., “Comparative
Testing and Rating of Thirteen
Thermoplastic Single
Ply Roofing Materials,” Interface,
October, 1999.
5. Cash, C., “Thermoplastic
Single Ply Roofing Membranes
Revisited,” Interface,
May, 2000.
6. Deutsches Institut fur
Normung DIN16726,
1983-05, Beuth Verlag,
Berlin, Germany.
7. Schweizerischer ingenieur
und architverein SIA V280,
1986-12, Winterthur,
Switzerland.
8. ASTM D-4434-96, Standard
Specification for Polyvinyl
Chloride Sheet Roofing.
9. Whelan, B., Graveline, S.,
Delgado, A., Paroli, R.,
“Field Investigation and
Laboratory Testing of Exposed
Poly(vinyl Chloride)
Roof Systems,” CIB World
Building Congress, “Building
for the Future,” Toronto,
Canada, May 1 – 7,
2004.
10. Beer, H.R., Pfammatter,
W., “Durability of PVC Roof
Membranes – Field Investigation
and Laboratory
Testing After Up to 34
Years Exposure,” ICBEST
Symposium, Sydney, Australia,
2004.
11. Cullen, W.C., “Hail Damage
to Roofing: Assessment
and Classification,”
Proceedings of the Fourth
International Symposium
on Roofing Technology,
1997.
12. Factory Mutual Research
Corporation, “Susceptibility
to Hail Damage, Test
Standard for Class 1 Roof
Covers,” Class Number
4470, Class 1 Roof Covers,
revised August 29, 1992.
13. Schweizerische Hagel-
Versicherungs-Gesellschaft,
1999, Zurich,
Switzerland.
14. Beer, H.R., Schumann, K.,
Flueler, P., Hail Resistance
of Aged PVC Roofing Membranes
– A Field Evaluation
of Roofs Ranging Between
15 and 34 Years
Carried Out by One of the
World’s Major Producers of
Thermoplastic Roofing and
Waterproofing Membranes,”
CIB World Building
Congress, “Building for
the Future,” Toronto, Canada,
May 1 – 7, 2004.
15. “Performance Testing of
Roof Membrane Materials,”
Recommendations of
RILEM 75-SLR/CIB W.83
Joint Committee (November
1988).
16. “Thermal Analysis Testing
of Roofing Membrane Materials,”
Final Report of the
Thermal Analysis Task
Group, RILEM 120-
MRS/CIB W.83 (December
1995).
17. “International Index of
Codes of Practice Related
to Membrane Roof Systems,”
Report of the Codes
of Practice Task Group,
RILEM 120-MRS/CIB
W.83 (October, 1996.