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Anatomy of Construction Litigation: Part I – Identification of Defects

August 10, 2019

A u g u s t 2 0 1 9 I I B E C I n t e r f a ce • 2 7
DISCLAIMER
The issues described in this paper are
considered to represent the realities of construction
litigation. The opinions expressed
are not intended to offend participants of
this process. Rather, it is the authors’ intent
to promote open discussion and/or debate
among participants regarding improving
on the “defective” (but sometimes necessary)
process of construction litigation.
Additionally, the issues discussed in this
paper should serve to promote self-evaluation
of participants to determine if we are
truly fulfilling the ethical and professional
standards that we have all agreed to meet.
In the end, it is the authors’ opinion that
those most offended by the content of this
paper are likely those guilty of the abuses
that it serves to expose. Perhaps by
acknowledging the shortcomings in the process,
the participants can collectively work
toward needed improvements.
BACKGROUND
No matter how tough times get, the business
of construction litigation seems to go
full steam ahead. Each claim typically has
at least one real problem that serves as the
mode of discovery for the building owner.
However, when this problem is investigated,
the investigator (typically a professional
engineer or licensed architect) is asked
to provide a list of any other issues that
may represent deviations from the project
plans and specifications, applicable building
codes, accepted industry standards,
or manufacturer instructions (collectively
referred to as contractor’s instructions).1
After all, the plaintiff only gets one opportunity
to provide a list of alleged defects to
which the defendants will respond.
This scenario often causes unsuspecting
building owners (who may have thought
they only had a leaky patio door—the one
real problem that initiated the process) to
face a myriad of alleged defects that essentially
require the building to be reconstructed
from the framing out. It has become
common for plaintiff reports and their associated
repair scopes to require complete
removal and replacement of roof coverings,
exterior cladding (e.g., brick veneer, siding,
stucco, etc.), windows, doors, balcony
waterproofing systems; and even the reconstruction
of concrete driveways, patios, and
sidewalks.
Could the construction of new buildings
really be that bad? With so much “wrong”
with these buildings, it is surprising that
they ever passed an inspection or were
sold to discriminating buyers and represented
as quality construction. The fact
is (and anyone who provides an honest
evaluation of constructed buildings should
agree), many of the alleged defects simply
represent deviations from the contractor’s
instructions. Some deviations actually have
a consequence such that a repair is warranted,
while many do not. This paper will
discuss the first element of a typical construction
litigation case, the identification
of defects, and will provide commentary
based on direct involvement in numerous
cases in which the authors have provided
expert services to both plaintiffs and defendants.
Parts II, III, and IV (to be published
in subsequent issues of IIBEC Interface) will
discuss the expert report, repair scope, and
testimony aspects of construction litigation,
respectively.
A PROBLEM IS DISCOVERED
As previously discussed, there is always
at least one real problem (i.e., defect); this
is the problem that prompted the building
owner to contact the attorney and/or forensic
expert in the first place. In some cases,
the one problem turns into a witch-hunt
that reveals a laundry list of problems, with
some real issues and some not-real issues.
The lengthy list of “defects” identified by an
overzealous plaintiff expert can place undue
stress on the property owner. Additionally,
EDITOR’S NOTE: This is the first of a periodic series on the anatomy of construction litigation.
Photo credit: iStock.com/utah778
once the plaintiff report is published, it
serves as written notice to the owner that
issues exist, many of which may be subject
to disclosure laws if the property is sold.
A cognizant plaintiff expert should choose
words carefully, so as not to place unnecessary
burdens on their client. Additionally,
in the case of homeowner associations
(HOAs) that are typically responsible for the
proper maintenance and upkeep of common
elements,
the plaintiff
report provides
written notice
of the “defects”
to be corrected.
Failing to act
on these issues
could expose the
HOA to liability.
In some instances, the near-term monetary
benefit received by the building owner
(much of which is shared with the plaintiff
attorneys and experts) may not exceed
the long-term monetary loss that could be
associated with a property “tarnished” by
construction litigation.
Obviously, the merits of each case
should be carefully considered by all parties
(i.e., property owners, plaintiff attorney,
and consulting expert). Experts should
always value their integrity more than the
monetary benefit of a case, regardless of
whose monetary benefit you are talking
about (e.g., increased expert compensation,
increased owner/attorney reward, or a
smaller defense payout). For these reasons,
a consulting expert must always be willing
to: 1) give bad news to a plaintiff or defense
client (“Things are not so bad,” or “Your
person really screwed up,” respectively) and
2) turn down work that requires a position
contrary to the expert’s true beliefs. A consulting
expert must never be an advocate
for the client. Fortunately (or unfortunately),
these criteria do not apply to attorneys,
where advocacy is allowed and expected.
WHAT CONSTITUTES A DEFECT?
Many of the so-called problems identified
by plaintiff experts have little to
no consequence, yet the same experts
insist that corrective (and often expensive)
repairs are required. As plaintiff experts, we
must remember that perfection has never
been a required construction standard.
Additionally, we must not impose our own
forensic engineering and/or architecture
standards on contractors. Unfortunately
(and sometimes fortunately, depending on
2 8 • I I B E C I n t e r f a ce A u g u s t 2 0 1 9
Figure 1 – Absence of weepholes above a garage opening in brick veneer.
Figure 2 – Exterior wall water damage.
Figure 3 – Improper guardrail attachment.
who your client is), contractors can only be
held to the instructions available to them
at the time of construction. Contractors are
not required to comply with best practices
imposed by forensic experts unless those
practices are clearly incorporated into the
contract documents used for original construction.
Buildings are not constructed in a
laboratory environment and will always
include imperfections. There is no such
thing as a “code-plus” environment where
exceeding the building code is actually
required. However, it is recognized that
owners of higher-end buildings will likely
have expectations that exceed the building
code. Unless specified otherwise in contract
documents, the building code is all that
must be delivered. Buildings are constructed
by real people and are never perfect. For
this reason, “defects” can be found on every
single building when examined looking for
perfection. Additionally, the building codes,
which are the bare minimum construction
requirements, are also written by real people,
and also are imperfect. For this reason,
a deviation from a building code requirement
does not always represent a “defect.”
As a general rule of thumb, the problems
identified by the plaintiff expert (that
may ultimately require repair) should represent
one or more of the following:
1. A building code violation that actually
has a consequence (Figure 1)
2. A defect that has caused physical
damage (Figure 2)
3. A safety issue (Figure 3)
Merely deviating from a specific installation
instruction may not have any measurable
and/or specific consequence. For
instance, it would be unreasonable to expect
a contractor to measure the placement of
every nail (typically measured by forensic
experts to within 1/16th of an inch) when
installing building products such as roof
shingles, cementitious siding, etc. (Figures
4 and 5). Minor variations have been determined
(via scientific testing and/or engineering
due diligence) to be of little consequence
such that the performance intent of
the code has not been compromised. When
this occurs, the deviation simply represents
a technical violation of the building code,
and no repair is necessary. Other issues,
such as the number of nails in a metal
hurricane strap or truss hold-down (Figure
6) may need further evaluation to determine
the capacity of the connection versus the
code-prescribed wind load that the connection
needs to resist. If the as-built condition
is unable to meet building code requirements,
a repair may be justified.
WHAT ELSE IS WRONG?
The additional things that may be
“defective” in a building—typically unknown
to the occupant—are determined via a
comprehensive survey. The survey should
represent a balance of evaluating the critical
components of the building that relate to
durability, structural integrity, and safety,
while not bankrupting the owner in the
process.
Contrary to popular belief (mostly by
attorneys who are negatively impacted by
the results of a survey), statistical relevance
is not a requirement for a competent
survey.2 After all, the expert is expected to
meet the standard of care for his or her
profession, not the standard of care for
a statistician. In the end, the consulting
expert must collect information to testify
to a “reasonable degree of certainty” that a
defect exists. Obviously, one observation of
A u g u s t 2 0 1 9 I I B E C I n t e r f a ce • 2 9
Quickly and easily
detect air and
water leaks in air
barriers and roof
membranes.
Leak Tester
Conforms to
ASTM E1186
1-800-448-3835
www.defelsko.com
DeFelsko Corporation l Ogdensburg, New York USA
Tel: +1-315-393-4450 l Email: techsale@defelsko.com
n Single and two-ply membranes
n Liquid applied membranes and paint
n Air barriers
n EPDM roofing systems
n Waterproofing and more
a defect on a large project should not satisfy
the certainty requirement. However,
if several observations are made to develop
a pattern of the same defective construction
details by the same contractor,
the certainty requirement may be satisfied
even with a relatively small sample
size. The actual number of observations
needed to meet the certainty requirement
would vary based on the experience
of the expert and the commonality
of specific elements of the case (e.g.,
the developer, architect/engineer, plans/
specifications, general contractor, subcontractors,
building products, building
codes, code enforcement, etc.).
When the pattern
of the observed defects
is consistent, a human
factors argument can
be made regarding
the construction process.
In other words,
it is highly unlikely
that a window installer
would change the
installation details of
a window from one
window to the next.
Unless it can be
established that the
observed defect was
identified during the
construction process
and corrective actions
were taken, it is likely
that the defect was
3 0 • I I B E C I n t e r f a ce A u g u s t 2 0 1 9
Figure 4 – Roof shingle horizontal spacing.
Figure 5 – Cementitious siding
horizontal spacing.
Figure 6 – Missing truss holddown
fasteners.
A u g u s t 2 0 1 9 I I B E C I n t e r f a ce • 3 3
repeated throughout the project. To suggest
that the expert just happened to randomly
find the only defects in the observed building(
s) and no other defects exist is unreasonable
and lacks credibility.
MAINTENANCE ISSUES
Whether they make sense or not, maintenance
issues are typically raised as a
defense in construction litigation. There are
many cases in which building components
have been neglected and lack of adequate
maintenance has contributed to the overall
extent of damage. However, this contribution
is directly proportional to the age of
the building and the extent of the neglect.
In other words, it may be unreasonable to
suggest that minor imperfections in a sealant
joint around a window had a measurable
contribution to damages caused by an
improperly installed, leaking window.
How much maintenance is realistically
expected of an owner during the first three
to five years of a building’s service life? In
the absence of construction defects, the
damages to a building during this period
should be minimal. However, this statement
excludes product defects, which could
drastically reduce the effective service life of
localized portions of the building, including
the defective component itself and possibly
adjacent components. Over the past 30
years, defective construction products have
been documented to include roof coverings,
fire-retardant wood framing components,
various exterior-wall cladding components,
and plumbing components, among others.3
APPLICABLE STANDARDS
While an experienced expert may not
require a written standard to guide the
survey process, there are published standards
available. These standards provide
guidance that may assist an expert with the
completeness of a forensic evaluation. The
use of the standards is voluntary, and their
relevance varies, depending on the scope
and subject of the assignment.
ASTM E2128 – Standard Guide for
Evaluating Water Leakage of
Building Walls
Originally released in 2001 by ASTM
International (formerly the American Society
of Testing and Materials or ASTM), this
standard describes the methods used in
determining and evaluating the causes of
water penetration in exterior walls.
ASCE/SEI 30-14 – Guideline for
Condition Assessment of the
Building Envelope
Developed and produced by the
American Society of Civil Engineers (ASCE),
the intent of the standard is to provide
guidelines and methodology for the assessment
and performance of existing building
enclosure systems. This standard establishes
an assessment procedure that includes
the investigation, testing, and form for
the report of the condition assessment.
Additionally, since evaluations for purposes
of condition assessment involve “professional
judgment” with factors that are not
readily defined and/or standardized, ASCE/
SEI 30-14 includes a section that provides
guidance for these factors. Referenced below
are selected sections from the standard that
are considered to be relevant for purposes of
the evaluation of existing buildings.
ASCE – Guidelines for Forensic
Engineering Practice
With the first edition of the book originally
published in 2003, the second edition
Smarter Testing. Faster Response.™
provides an update and expanded commentary
for forensic engineers in investigating
the cause of failure, identifying the parties
responsible, assisting in mitigating the
effects, and providing an understanding of
the professional, ethical, legal, contractual,
and business practices. The main focus of
the guidelines is to provide current practice
and guidance for the effective and ethical
practice of forensic engineering.
DESTRUCTIVE TESTING
Many construction details can only be
observed by performing destructive testing.
Destructive testing provides information
that is useful in determining the cause and
extent of damage. It is particularly useful
in evaluating water intrusion issues. Many
nondestructive (or minimally destructive)
tools exist to evaluate water intrusion (e.g.,
thermal imaging cameras, moisture meters,
boroscopes, etc.); however, the physical
construction details are best documented
by the destructive testing process.
Destructive testing typically includes
the systematic removal of the layers of construction
components that make up part
of the subject building, such as a roof or
wall assembly. As each layer is removed, its
physical condition and installation details
can be documented to later be checked for
compliance with contract documents.
DOCUMENTATION
A visual survey of a subject building is
typically documented with field notes and
photographs taken by the expert. Field
notes should be factual, objective, and complete.
All conditions should be documented—
not just those that support the desires
of the expert’s client.
Ultimately, the opinions of the expert
must be based on an objective evaluation of
all of the relevant facts. This is actually an
ethical requirement imposed by many professional
licensing boards, such as shown
in the excerpt in Figure 7 from the rules that
govern the practice of engineering in the
state of South Carolina.
For example, only documenting elevated
moisture conditions or improper nail
spacing when areas of normal moisture and
proper nail spacing exist is highly unethical.
Additionally, the biased reporting of one
expert cannot be adequately evaluated in
an objective manner, making it difficult to
reach unbiased conclusions.
Photographs should be taken with a
high-quality camera. Each area of interest
should be photographed globally first to
show the relationship between the area of
interest and the adjacent building components.
This photograph will help identify
the location of all subsequent photographs
that are specific to the subject area. Avoid
taking multiple photographs of the same
area unless doing so may be justified. The
number of photographs taken of each issue
should be relatively balanced and not be
skewed toward supporting a desired position.
SUMMARY
In summary, each case that an expert
evaluates (plaintiff or defense) must include
a careful evaluation of all of the facts without
prejudice for what the client would like
to hear. As professionals, we are called
to uphold a stringent code of ethics that
requires an honest assessment of all relevant
information. How can this assessment
be performed in the absence of all the facts?
The expert should serve as the purveyor
of all facts (regardless of which side has
retained the expert’s services) so that the
triers of fact can be adequately informed to
provide an unbiased and reasonable resolution.
REFERENCES
1. Derek A. Hodgin and Luther
McCutchen. “Contractor’s
Instructions: A Forensic Engineering
and Legal Perspective.” Interface.
IIBEC. March 2004.
2. Lonnie Haughton. “Qualitative
Sampling v. Statistical Analysis
v. Daubert.” Interface. IIBEC.
November 2008.
3. Joseph Lstiburek. “Increasing
the Durability of Building
Constructions.” Building Science
Digest 144, December 20, 2006.
3 4 • I I B E C I n t e r f a ce A u g u s t 2 0 1 9
Figure 7 – Engineering rules in the state of South Carolina.
Derek A. Hodgin,
of Construction
Science and
Engineering in
Westminster, SC,
has over 25 years
of experience as
an engineering
consultant. He is
responsible for
facility condition
inspections, failure
analyses, damage
assessments, and forensic engineering
investigations of all types of structures. A
large part of his projects included analysis of
deficient construction cases, including roofs,
exterior walls, windows, doors, structural
framing, civil site work, and building code
review.
Derek A. Hodgin
John C. Wylie,
with Construction
Science and
Engineering Inc.,
has over ten years
of experience as
an engineering
intern and consultant—
primarily in
the areas of deficient
construction,
structural analysis,
and collapse/
damage investigations. He is responsible
for the inspection and structural analysis
of a wide variety of building enclosure and
framing systems, including roof, wall, and
guardrail systems that have been subjected
to damage caused by hurricanes, floods, tornados,
hail, wind, ice, and fire.
John C. Wylie