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Designing Building Envelopes: Tips, Tricks, and Lessons Learned

March 27, 2009

Designing Building Envelopes: Tips, Tricks, and Lessons Learned

 

ABSTRACT
The combination of ever -increasing owner program requirements, focus on energy¬
efficient buildings, and expanded architectural design options makes building con¬
struction more complicated every day. Architectural features, use of multiple wall
systems, and integration of new technologies, as well as complex geometries, con¬
stantly challenge the designer to produce a functional and aesthetically pleasing
building that will provide long-term reliable service. The importance of the building
envelope design is often underestimated in the process. This presentation will delve
into key lessons learned from several reviews of recent building designs, including:
• Selecting appropriate wall systems for specific exterior and interior conditions.
• Maintaining continuity of barriers (water, air, thermal, and vapor).
• Integration of multiple systems.
• Assessing new and energy-efficient technology.
• General design considerations for the exterior envelope.
SPEAKERS
Peter M. Babaian is a staff engineer in the Waltham, MA, office of Simpson Gumpertz
& Heger Inc., a national design and consulting firm that designs, investigates, and
rehabilitates structures and building enclosures. He has worked in both the struc¬
tural engineering and mechanics and building technology divisions at SGH and cur¬
rently focuses on the restoration of historic and heritage buildings. Mr. Babaian’s
experience includes investigation, analysis, and rehabilitation of existing structures;
design; and cost estimating, scheduling, and construction administration.
Emily R. Hopps is a senior engineer with SGH. She has experience in investigation,
design, and rehabilitation of building envelopes of both modern and historic con¬
struction. Her building envelope work has included peer review and design consult¬
ing for new buildings and condition assessments and design of repairs for a variety of
both public and private facilities. She received her BS in civil engineering at
Northeastern University and can be reached at erhopps@sgh.com.
CONTACT INFO: pmbabaian@sgh.com or 781-907-9000
erhopps@sgh.com or 781-907-9000
COAUTHOR
Brent A. Gabby is a principal with 12 years of experience at SGH and more than 20
years of experience in building restoration and reconstruction design. He specializes
in investigation, diagnosis, and repair to resolve problems relating to historic build¬
ing envelopes and structures. He has investigated and designed repairs for national¬
ly and locally recognized landmarks and buildings. He can be reached at
bagabby@sgh.com.
Babaian, Hopps, and Gabby – 4 Proceedings of the RCI 24th International Convention
Designing Building Envelopes:
Tips, Tricks, nd Lessons Learned
ABSTRACT
The combination of everincreasing
owner program re¬
quirements, desire for energy effi¬
cient buildings, and expanded
architectural design options
makes every building construc¬
tion project more complicated
than the last. Mixed-use buildings
that include residential, commer¬
cial, recreational, gallery, and/or
sensitive equipment space within
one facility result in competing
design requirements. Architec¬
tural features, the use of multiple
exterior envelope systems, and
integration of new technologies,
as well as complex computer-generated
geometries, constantly
challenge the design team to pro¬
duce a functional and aesthetical¬
ly pleasing building that will pro¬
vide long-term reliable service.
The importance of building enve¬
lope design is often underestimat¬
ed in the process. Typical details,
as provided by manufacturers,
are frequently relied upon to
define the building envelope with¬
out sufficient consideration of the
building use and the physical
properties of materials that com¬
prise a building enclosure. Inap¬
propriate or incomplete building
envelope details can lead to con¬
struction complications and fu¬
ture building performance issues
if these challenges are not met.
This paper will discuss key
lessons learned and offer tips
from several reviews of recent
building designs, including:
• Maintaining continuity of
barriers (water, air, heat, and
vapor).
• General design considerations
for the exterior envelope.
• Integration of multiple sys¬
tems.
• Assessing new and energy¬
efficient technology.
INTRODUCTION
The primary function of the
building envelope is to control the
passage of air, moisture, water,
thermal energy, and light into or
out of the building, depending on
the conditions. Sustainable con¬
struction and the desire to be
“green” increase the complexity of
buildings. The 2006 International
Energy Conservation Code (2006
IECC), developed and published
by the International Code
Council, requires minimum ther¬
mal resistance and vapor
retarders for all building envelope
assemblies. Air barriers within
enclosure assemblies, while not
required in the 2006 IECC, are
required in some states and countries and are a good design prac¬
tice. As a result of these complex¬
ities and requirements, increased
attention must be given to the
building envelope.
The waterproofing, insulation,
air barrier, and vapor retarder are
referred to as the “four barriers” of
the building envelope. As archi¬
tectural options continue to
expand, these four barriers must
be considered for all exterior wall
and roof systems and must be
continuous and integrated prop¬
erly. As the building envelope
becomes more complicated, it is
necessary to understand the
functions of the four barriers and
provide a well-detailed and thor¬
ough set of drawings and specifi¬
cations for a properly functioning
and durable building envelope.
This paper will review the
basic concepts of the four barriers
in the exterior envelope, discuss
moisture migration and conden¬
sation, provide design recommen¬
dations for common exterior enve¬
lope systems, and briefly discuss
recommendations to assess new
exterior envelope technologies.
The paper is focused on common
issues found in recent peer
reviews of exterior envelope sys¬
tems in design documents.
Specific issues are addressed as
case studies to illustrate the
design concept.
THE FOUR BARRIERS
The Water Barrier
The water barrier is the most
important deterrent to prevent
rainwater and groundwater from
penetrating the building enclo¬
sure and wetting, deteriorating,
and contaminating interior sur¬
faces. To maintain a watertight
building envelope, the water bar¬
rier must be continuous and/or
adequately shingled in the direc¬
tion of water flow. Water barriers
on the building consist of roofing
membranes (e.g., EPDM, PVC,
TPO, or modified bitumen), belowgrade
waterproofing membranes
(e.g., rubberized asphalt mem¬
brane or HDPE), cavity wall mem¬
branes (e.g., asphalt-impregnated
felt or rubberized asphalt mem¬
brane), and barrier-wall compo¬
nents (e.g., glass in curtain walls
or precast concrete panels).
Flashing is a major component of
an effective water barrier system.
It collects and drains water out of
the envelope and away from the
building.
Proceedings of the RCI 24th International Convention Babaian, Hopps, and Gabby – 5
The Heat Barrier
The heat barrier is vital for
occupant comfort, energy efficien¬
cy, and prevention of condensa¬
tion within walls and roofs. The
perfect heat barrier does not exist.
Heat transfer will occur from one
side of a wall or roof to another as
long as a temperature gradient
exists across wall or roofing sys¬
tems. All building materials have
some level of resistance to heat
transfer (referred to as the Rvalue).
Common building materi¬
als with high thermal resistance
(insulators) include extruded
polystyrene, glass fiber batt, poly¬
isocyanurate, and spray-applied
foams. Metal is highly conductive
and has a low R-value. Because
heat barriers control heat loss or
gain (depending on the climate),
building codes require a mini¬
mum amount of thermal resis¬
tance for the wall and roof sys¬
tems of residential, commercial,
and institutional structures.
“Bridges” in the thermal barrier
occur when certain portions of the
building are left uninsulated or
poorly insulated (e.g., parapets,
fenestration perimeters, metal
wall studs, or wall and roof pene¬
trations) or if structural elements
penetrate the exterior envelope.
Thermal bridges can lead to con¬
centrated heat loss at these loca¬
tions and condensation when
moist air contacts these relatively
cold surfaces.
The Air Barrier
Air infiltration or exfiltration is
driven by air pressure differen¬
tials across a wall or roof system.
Pressure differential is created by
stack (“chimney”) effect, mechani¬
cal pressurization, and wind, or
any combination thereof. The air
barrier controls pressure differen¬
tials and restricts warm, moist air
from migrating across the wall or
roof system and reaching colder
surfaces on which it can con¬
dense. The air barrier also
restricts loss of heated or cooled
air to reduce the building’s energy
demands. The location of the air
barrier within a wall or roof sys¬
tem is not usually critical, but it
must be rigid or applied to a
structural backing to withstand
the exerted air pressures.
However, if the air barrier func¬
tions as the vapor barrier, then
the location of the air barrier is
critical to the overall performance
of the system.
The Vapor Barrier
Some level of vapor diffusion
will occur through most building
materials. As a result, vapor bar¬
riers are more accurately
described as vapor retarders.
However, for the sake of simplicity
and consistency, we refer to the
vapor-resistive layer as the vapor
barrier.
Vapor migrates through a wall
either by diffusion through the
building materials or by air move¬
ment. Where the air barrier pro¬
tects against vapor transfer via air
movement, the vapor barrier
restricts vapor diffusion through
building materials. Vapor diffu¬
sion is driven by vapor pressure
differentials across the building
envelope that reflect the tendency
of warm, moist air to migrate to
cooler, dryer conditions.
Vapor migrating across a wall
or roof section can condense as it
comes into contact with colder
surfaces. The predominant direc¬
tion of vapor diffusion depends on
the climate: interior to exterior in
cold climates and vice versa in hot
climates. The vapor barrier
should generally be placed on the
winter-warm side of the insula¬
tion in heating climates and vice
versa in cooling climates, so that
the vapor migration is arrested
before it reaches colder surfaces.
Vapor diffusion is a slow, steady
process; air flow, by contrast, can
carry large volumes of moisture
rapidly. Condensation from air
exfiltration can be orders-of-magnitude
greater than condensation,
due to vapor diffusion.
Continuity and Integration
In order for each of the four
barriers to function effectively,
they need to be continuous
around the exterior envelope of
the building. Any breach in the
water barrier is a potential leak
into the building. If the insulation
is not continuous around the
exterior envelope, thermal bridges
will occur that allow heat to
escape to the exterior and waste
energy, cool interior surfaces, and
increase potential for condensa¬
tion, potentially creating occupant
discomfort. Openings in air barri¬
ers can result in significant
exchange in tempered air, as well
as increase the possibility of con¬
densation. Noncontinuous vapor
barriers can lead to condensation,
as well, by allowing vapor to move
through the system.
Defects and discontinuities in
air barriers generally cause much
more serious condensation prob¬
lems than defects or discontinu¬
ities in vapor barriers, particular¬
ly in buildings with humidified
interior environments. The prob¬
lem is exacerbated when the
mechanical system is balanced to
create positive air pressure on the
interior of the building and the
interior of the building is humidi¬
fied, as is the case for hospitals,
art space, natatoria, and other
artificially humidified buildings.
Proper placement of the barri¬
ers also needs to be considered.
As design continues to evolve and
integrate multiple exterior sys¬
tems on a building, the barriers
need to be integrated and aligned.
Exterior systems often have differ¬
ent thicknesses that result in dif¬
ferent placement of the barriers
within the wall. If the barriers are
misaligned within a wall system,
they will not be continuous. In
addition, as systems transition,
the same barrier function may be
performed by dissimilar materials
that need to be appropriately inte¬
grated. For instance, a window
relies on the glass to be the water,
Babaian, Hopps, and Gabby – 6 Proceedings of the RCI 24th International Convention
heat, air, and vapor barriers,
while the wall around it may rely
on two or more materials in differ¬
ent planes to serve the same func¬
tion. Design drawings often do not
focus on the integration of the dif¬
ferent systems and maintaining
the continuity of the barriers.
COMMON ENVELOPE
DESIGN ISSUES
EXTERIOR WALLS
Barrier Wall Systems
Barrier wall systems have his¬
torically been limited to load-bear¬
ing masonry structures. These
structures are designed to absorb
water not naturally shed from the
exterior surface, store it, and
release it back to the surrounding
atmosphere. The ability to store
water can create many problems
within the structure, and the
development of the cavity wall
eliminated these problems. With
the need for faster construction,
barrier wall systems such as pre¬
cast concrete panels are once
again popular as exterior wall
claddings. It is challenging to
maintain the continuity of the
four barriers in barrier wall sys¬
tems because the exterior
cladding itself is the water barrier.
Water is prevented from penetrat¬
ing the barrier wall or absorbed
into it, stored, and released in dry
conditions. The barrier wall may
also act as an air barrier.
Modern precast concrete wall
systems typically consist of pre¬
cast concrete panels, insulation,
and a metal stud wall with interi¬
or finishes (Figure 1). Since con¬
crete is a relatively dense materi¬
al, the exterior precast panels, if
well sealed at their perimeter
joints, will generally function as
effective water and air barriers,
leaving only the heat and vapor
barriers to be selected by the
design professional. An insulation
material that will provide intimate
contact between the insulation
and precast concrete, such as
Figure 1 – Continuity of barriers (water, thermal, air, and
vapor) in a precast concrete wall system.
spray polyurethane foam, is
essential to prevent condensation
on the inboard side of the con¬
crete. Continuous contact
between the concrete and insula¬
tion will limit the amount of inte¬
rior air that can reach the cold,
inboard side of the precast con¬
crete. Rigid or batt insulation
used as the thermal barrier can¬
not be installed airtight to the
inboard face of the precast con¬
crete panel, so the potential for
warm interior air to migrate
behind the insulation is high. The
type and thickness of spray
polyurethane foam used in pre¬
cast concrete barrier walls must
be carefully selected to provide a
balance between insulating value
and vapor permeability. The insu¬
lation also helps control vapor dif¬
fusion while still allowing the pre¬
cast concrete to release absorbed
moisture.
In a barrier precast wall sys¬
tem, the continuity of the water
and air barrier is also a challenge,
as they are intermittently inter¬
rupted by joints between panels.
Traditionally, joints between pre¬
cast concrete panels are detailed
with a single bead of sealant, but
time has proven that sealant will
not remain water- and airtight in
the long term. Providing dual
sealant joints on the exterior and
a membrane strip (e.g., uncured
EPDM) on the inboard side of the
joint will increase the reliability
and durability of the joints.
Weeping the inboard sealant joint
at each floor level will drain any
water that may bypass the exteri¬
or sealant while maintaining con¬
tinuity of the four barriers.
Proceedings of the RCI 24th International Convention Babaian, Hopps, and Gabby – 7
The installation of windows in
precast concrete wall openings
must take into account continuity
of the water and thermal barriers.
Locating the windows within the
thickness of the precast concrete
creates an inherent discontinuity
in the thermal barrier, since the
window’s thermal break cannot
be aligned with the interior insu¬
lation. Adjusting the location of
the window to the inboard side of
the precast concrete will reduce
the amount of thermal bridging at
the window perimeters. Installing
angles around the entire interior
perimeter of the window opening
will provide attachment locations
for the windows that allow for bet¬
ter alignment with the wall’s ther¬
mal barrier. Interior angles will
also provide flashing and attach¬
ment locations that will assist
with the continuity of the water
barrier. The angles allow the
flashing membrane to extend to
the inboard side of the window
and form upturned legs, and win¬
dow attachment locations that
will not penetrate the flashing
membrane in vulnerable horizon¬
tal locations.
Water-Managed Wall Systems
Water -managed wall systems
typically consist of an exterior
cladding and interior backup wall
separated by a cavity space. The
exterior cladding does not need to
be watertight since, if detailed
properly, the cavity space will
allow water to drain from the sys¬
tem without contacting sensitive
interior surfaces. Water -managed
systems include masonry veneer,
metal panel systems, stucco, and
drainable EIFS, to name a few.
Curtain wall systems can also be
water-managed wall systems if
they are designed to manage
water that bypasses the exterior
seals and direct it out of the sys¬
tem, typically through internal
weep holes in glazing pockets or
at perimeter flashing locations.
In a water-managed system,
the water, air, and vapor barriers
are often combined in one mem¬
brane applied to the exterior
sheathing. In this case, the insu¬
lation is often applied to the exte¬
rior side of the membrane. This
configuration places the barriers
in the proper configuration for
both winter conditions in the
heating climates and summer
conditions in the cooling climates.
The air barrier, which needs a
structural backup, is directly
applied to the exterior sheathing.
This system works in all climate
types and is referred to as the
“works-everywhere wall” (WEW)
throughout the remainder of this
paper (Figure 2). If the insulation
is placed on the interior side of
the exterior sheathing (e.g.,
between metal studs), then the
vapor barrier must be separated
from the air and water barriers
and placed on the interior of the
insulation for heating climates. In
cooling climates, this configura¬
tion may lead to condensation
when humid, exterior air migrates
through the wall and contacts the
-DRAINAGE CAVITY
VENEER (BRICK MASONRY SHOWN)
NTERIOR
SHEATHING
STEEL STUD WALL
XTERIOR SHEATHING
ER, AIR, AND VAPOR
BARRIER MEMBRANE
IGID INSULATION
Figure 2 – Works-Everywhere Wall for concrete masonry unit (CMU) and steel stud backup.
Babaian, Hopps, and Gabby – 8 Proceedings of the RCI 24th International Convention
Figure 3 – Thermal gradients of aligned and mis¬
aligned windows.
cent wall insulation, or add
insulation at transitions to
maintain continuity of the
thermal barrier (Figure 3),
and
2. Make sure the air, water, and
vapor barriers connect to the
frame to maintain continuity
of the barriers (Figure 4) .
The easiest way to maintain
alignment of the insulation is to
reflect any changes in plane of the
exterior veneer in the backup
wall, if possible. If the backup wall
cannot be modified, another pos¬
sibility is to use a thinner piece of
insulation to maintain continuity
of the heat barrier and cavity
space in the wall system. To
maintain continuity of the water
barrier, completely wrap the
rough opening of the window in
membrane waterproofing before
window installation. Once the in¬
terior attachment angle is in¬
stalled, place a strip of membrane
waterproofing from the wrapped
rough opening to the angle. If con¬
struction sequencing prohibits
flashing installed prior to window
installation, an alternative is to
wrap a strip of membrane from
interior vapor barrier. For the
design tips that follow, the WEW
is the assumed construction.
In the WEW, all four barriers
are reduced to two planes that
need to be kept continuous
around the envelope of the build¬
ing. Window penetrations are no¬
toriously difficult for maintaining
continuity of the barriers and pro¬
viding integration with the win¬
dow system. Often, architectural
features such as returns or
veneer materials of differing thick¬
ness are employed at the
punched-window locations. When
detailing around punched-win¬
dow openings, the two important
concepts to remember are:
1. Keep the glass and the ther¬
mal breaks in the window
frame aligned with the adja-
Figure 4 – Water, air, and vapor barrier connection to win¬
dowframe at jamb (similar at head and sill conditions) and
alignment of thermal barrier.
Proceedings of the RCI 24th International Convention Babaian, Hopps, and Gabby – 9
the rough opening onto the win¬
dow frame from the interior. To
maintain adhesion, overlap the
strip at least one inch on the
membrane in the rough opening
and the window frame.
Projecting elements are a com¬
mon architectural feature found
on buildings today, typically
canopies and sunshades. In a
WEW system, projecting elements
are easy to flash using membrane
waterproofing such as an EPDM
flashing boot integrated with the
wall membrane. Uncured EPDM
is a good material for flashing as it
can provide adhesion to many
wall components and allows for
proper shingling. The continuity
of the insulation is a problem as
the projections act as a thermal
bridge to the interior. In a humid¬
ity-controlled building in a cold
climate, condensation may form
at the location of the projecting
element. Thermal modeling of the
wall at the location of the project¬
ing element can identify the
potential for condensation (Figure
5). Similar to a canopy or over¬
hang is an extended floor slab
that penetrates the exterior enve¬
lope, such as a continuous floor
slab balcony. In this case, insula¬
tion cannot be kept continuous
around the slab and, along with
potential condensation in humidi¬
ty-controlled buildings, cold spots
in the floor slab can develop.
Localized heating, such as fin
tubes, can reduce occupant dis¬
comfort at slab penetration loca¬
tions.
In water -managed systems,
flashing is used to manage the
water and direct it out of the wall
system. Placing flashing above
wall openings, at the base of the
wall, and similar locations where
downward flow of water can find
its way into the building is criti¬
cal. Flashing should be a durable
material that will last as long as
the veneer material so that it does
not have to be replaced before the
veneer. Metal flashings provide
Discontinuous Insulation Continuous Insulation
Figure 5 – Thermal gradients at continuous and discontinuous
insulation at floor slabs.
the most durable installation.
Flashings should always have
slopes that direct water toward
the exterior of the wall. They
should also extend past the exte¬
rior face of the veneer with a drip
edge to prevent the water from
finding its way back into the wall
system. Since water can travel
along the length of the flashing or
have drainage slowed by clogged
weeps, the use of upturned legs
and end dams will prevent water
from flowing to adjacent areas.
Water-managed systems that
have a metal panel veneer need to
be vented to prevent a vapor trap
from forming, especially if the
panels are sealed, as metal acts
as a vapor barrier since it has no
permeability. By placing a vapor
barrier on either side of the insu¬
lation in the WEW, a vapor trap
can be created. While this may
not be an issue for the backup,
due to the installation of a water¬
proofing membrane, the metal
panels, such as zinc, may degrade
from the constant exposure to
moisture. In order to prevent the
vapor trap, vents should be
installed in the panel system with
openings at the base and the top
of the wall system to encourage
airflow.
Curtain wall systems typically
include captured-glazed, struc¬
turally glazed, and point-support¬
ed structural glass. For all sys¬
tems, the glass acts as the prima¬
ry water, air, vapor, and heat bar¬
rier. The captured-glazed system
is the most common of the three
systems. Water that penetrates
the exterior seals of the capturedglazed
system is directed through
the glazing pockets and eventual¬
ly wept out to the exterior. The
most reliable curtain wall systems
are drained within each glazed
opening, and horizontal glazing
sills are end-dammed to prevent
water from draining into the verti¬
cal mullions. Structurally glazed
and point-supported systems rely
solely on the exterior sealants to
prevent water intrusion, since
they do not have a means of
draining water that penetrates the
exterior seals. These systems act
as barrier wall systems and rely
heavily on the sealant for water¬
proofing purposes.
Integration of curtain walls
with the water, heat, air, and
vapor barriers of an adjacent wall
Babaian, Hopps, and Gabby – 1 0 Proceedings of the RCl 24th International Convention
Figure 6 – Integration of water, air, and vapor barriers with
curtain wall frame and alignment of thermal barrier.
system can be accomplished in
one of two ways. The insulation
should be aligned with the ther¬
mal breaks in the curtain wall
frame, similar to the windows dis¬
cussed above. The water barrier
can also be connected to the cur¬
tain wall frame in a manner simi¬
lar to windows. Alternatively, the
membrane can be connected
directly into the curtain wall glaz¬
ing pocket on the exterior (Figure
6). This is especially desirable
when the interior finishes of the
curtain wall are to be completely
exposed. EPDM or other water¬
proofing membranes can be
installed in the glazing pocket
around the curtain wall perimeter
and adhered to the wall water¬
proofing membrane, provided the
materials are compatible. At the
sill of all curtain walls, flashing
should be installed to prevent
water from entering the wall sys¬
tem below. To provide a continu¬
ous flashing at the sill, intermedi¬
ate horizontal mullions with
coped vertical mullions should be
located along the sill in lieu of
standard end frames. Placing the
curtain wall on a raised concrete
curb also helps guard against
water penetration at the sill.
Storefront systems are often
considered in place of curtain wall
systems. Storefront glazing sys¬
tems, as compared to curtain
walls, perform less reliably and
durably. Transitions between the
air, vapor, and water barriers are
more complicated since the air
barrier plane (tie-in location) for
storefronts is seldom defined by
the manufacturer. Many store¬
front systems also drain down the
vertical mullions without com¬
partmentalized drainage on the
horizontal mullions. The horizontal-
to-vertical joint in storefront
framing is inherently vulnerable
to water. Storefronts cannot span
large distances without significant
deflection. They also require
starter sub sills that perform the
function of a sill flashing with
details required for butt joints,
end dams, and integration with
jamb flashings. –
Roofs
To maintain continuity of the
four barriers, the roof must be
integrated with the exterior wall
systems. Typical roofing systems
involve placement of a vapor bar¬
rier on concrete or steel structur¬
al-deck insulation layers, and roof
membrane. Integration of the roof
system with the wall systems
Figure 7 – Thermal gradients at a masonry parapet.
Proceedings of the RCI 24th International Convention Babaian, Hopps, and Gabby – 1 I
becomes difficult where parapets
or other architectural features
occur at the edge of the roof. In
roof systems, the vapor barrier is
most commonly a different mater¬
ial and layer than the roof mem¬
brane (water and air barrier),
whereas in wall systems, the
water, air, and vapor barriers are
often one combined membrane.
The transition must be detailed
such that each is continuous. In
addition, through the transition,
the insulation must be main¬
tained continuously so that the
thermal barrier is not interrupted.
For parapets, carrying the insula¬
tion around the exterior of the
parapet will maintain continuity
of the thermal barrier but may not
solve the problem of the parapet
acting as a heat fin, depending on
the size of the parapet. Heat fins
created by large parapets exposed
to the exterior on both sides tend
to cool the interior wall-roof inter¬
section below the parapet, in¬
creasing the potential for conden¬
sation in this location. Thermal
modeling can assess the risk of
condensation for particular situa¬
tions (Figure 7).
Penetrations through the roof
membrane are also a typical detail
that occurs in building projects.
Most penetrations are vent stacks
or curbs that are easily flashed
due to their shape. In many
instances, columns will extend
through the roof membrane to
support steel grillage for large
mechanical units, such as chill¬
ers. Since structural columns
tend to be wide flange sections,
they are difficult to flash due to
their geometry. Whenever possi¬
ble, end the wide flange columns
below the roof level and install
posts up off the roof beams or col¬
umn-top plates with a round steel
or tube steel section, as they are
easier to flash with witches’ hats
or other boot-type flashing.
Figure 8 – Below-grade membrane waterproofing.
Below-Grade Waterproofing
Below-grade building enclo¬
sure components are typically
constructed with reinforced con¬
crete. Similar to the precast con¬
crete wall system, the below-grade
concrete structure can function
as an air and vapor barrier.
However, concrete alone may not
be an effective water barrier if
exposed to standing water and a
hydrostatic head, particularly
where cracks may develop in the
concrete structure.
Typical specifications for pro¬
tecting below-grade structures
require a dampproof coating
applied to the exterior walls.
Consultation with the geotechni¬
cal engineer regarding the loca¬
tion of the water table at the pro¬
ject site is required to determine if
the below-grade walls and slabs
will be exposed to significant hy¬
drostatic pressures. Dampproof¬
ing membranes retard the flow of
water, but will not act as water¬
proofing. The presence of a hydro¬
static head requires the specifica¬
tion of a true below-grade water¬
proofing membrane, especially if
leakage into the below-grade area
cannot be tolerated (Figure 8).
Waterproofing, not just a typical
sub-slab vapor barrier, may be
required below the foundation
slabs, depending on the sensitivi¬
ty of the interior floor finishes to
moisture. Occupied below-grade
spaces should also be insulated to
reduce the potential for condensa¬
tion and enhance energy efficien¬
cy and occupant comfort in cold
climates.
Integration of below-grade
waterproofing with above-grade
wall waterproofing is also re¬
quired. The transition between
above- and below-grade water¬
proofing systems should always
occur above grade level. Tran¬
sitions that occur below grade
level leave the interface exposed
to wet soils and potential standing
water. Separation sheets may be
required between the two mem¬
branes due to incompatibility be¬
tween above-grade and belowgrade
membranes.
Babaian, Hopps, and Gabby – 1 2 Proceedings of the RCI 24th International Convention
NEW TECHNOLOGIES
New technologies continuous¬
ly evolve as architecture pushes
the boundaries of conventional
design. All new technologies
should be reviewed for both their
benefits and drawbacks. A bal¬
ance needs to be reached between
waiting for new technologies to be
tested and proven in-service and
using the technology in its early
stages. Waiting even a few (three
to five) years to evaluate the ser¬
vice record of a new technology
may reveal short-term deficien¬
cies and long-term trends.
An alternative to waiting for
in-service information on new
technologies is to conduct acceler¬
ated laboratory and field testing.
Accelerated testing in the labora¬
tory, such as weathering and
freeze /thaw resistance, can simu¬
late many years of in-service con¬
ditions, but it does not replicate
actual exposure and is most use¬
ful for comparative evaluation of
materials. Field testing, especially
through the construction of
mockups, can reveal potential
construction or integration is¬
sues. If testing is completed early,
issues can be resolved and not
delay the construction process. It
is also important to present as
much information as possible to
the owners so that they can make
an informed decision about
employing the new technology on
their project. ASTM El 825,
“Standard Guide for Evaluation of
Exterior Building Wall Materials,
Products, and Systems,” provides
guidance when considering the
use of new materials.
Many manufacturers offer
warranties designed to encourage
the use of a product. Warranties
on new products with little or no
track record are based only on
performance expectation and are
not backed by an actual perfor¬
mance record. The best war¬
ranties for performance are timetested
materials and good design
practice.
SUMMARY AND
CONCLUSIONS
Maintaining continuity of the
four barriers of the exterior enve¬
lope — water, air, vapor, and heat
— is critical to the design of a
properly functioning and durable
building envelope. Moisture
migration and condensation with¬
in the exterior envelope cannot
only lessen the durability of the
envelope but also lead to unin¬
tended consequences, such as
energy loss, condensation, leak¬
age, and mold growth. Proper
detailing of the most common
envelope systems, as discussed
above, will provide the necessary
system integrations to help keep
the barriers continuous and the
envelope functioning as intended.
Proceedings of the RCI 24th International Convention Babaian, Hopps, and Gabby – 1 3