Skip to main content Skip to footer

Wind Tunnel Testing of Edge Metal

December 11, 2023

10 • IIBEC Interface December 2023
By James R. Kirby, AIA; Erica Sherman, PhD;
Ameyu Tolera; and Johnny Estephan
This paper was originally presented at the 2023
IIBEC International Convention and Trade Show.
Feature
Wind Tunnel Testing
of Edge Metal
how those observations may be put into practice.
Aerodynamic tests were performed to determine
pressure coefficients, and failure assessment
testing was performed to assess failure modes of
various installations.
EXPERIMENTAL APPROACH
The overall research approach was to build
multiple full-scale edge-metal systems and
test them in a wind tunnel on a turntable to
learn how wind speed and wind direction affect
edge-metal’s wind performance based on
varying cleat-fastener locations. Wind pressures
acting on the edge metal and roof system and
the vibration of the edge metal were recorded
and analyzed to assess performance. Testing to
failure was also performed to understand failure
mode and performance variations during testing.
Two test decks were constructed on site by
J. Quintero Roofing of Miami, Florida. Each test
deck included a wood structure, a thermoplastic
polyolefin (TPO) roof system, and two of four
different edge-metalsystems. FIU personnel
instrumented each test deck to record pressures
related to the fascia system and roof system and
to record wind-induced vibration of the fascia
system. GAF provided guidance about roofing
installation practices and assisted with the
installation of certain components of the roof
system installation and instrumentation setup.
Each test deck included two variations of
the edge-metal system, with two contiguous
sides installed per configuration. The corner
was central to each configuration (Fig. 1).
Specifically, one test deck included edge-metal
configurations 1 and 2, and the other test deck
included edge-metal configurations 3 and 4.
In total, four configurations were tested for
this research. Additional testing specifics are
Interface articles may cite trade, brand,
or product names to specify or describe
adequately materials, experimental
procedures, and/or equipment. In no
case does such identification imply
recommendation or endorsement by the
International Institute of Building Enclosure
Consultants (IIBEC).
Figure 1. The overall layout of the four configurations and pressure tap locations
on the two test decks.
WIND RESISTANCE OF a low-slope roof
system’s edge metal has improved over the
past couple of decades.1
However, there
continues to be a concern during high-wind
events. Edge metal at perimeters and corners
is often determined to be the initial point of
failure of roofing systems during wind events.2
The loss of edge-metal functionality from high
winds generally creates a breach in the building
enclosure in regard to weatherproofing and
water intrusion. A breached roof-to-wall
interface can lead to localized failure of the
roof, or a progressive failure of a larger portion
of the roof system, potentially allowing water
infiltration that may cause damage to or loss of
assets in the interior.
As part of the Wind Hazard and Infrastructure
Performance Center (WHIP-C), GAF and Florida
International University (FIU) performed fullscale wind tunnel testing at FIU’s Wall of Wind in
February 2022. Four full-scale wind tunnel tests
were performed using a contractor-fabricated,
24-gauge L-shaped edge-metal system with an
8 in. (200 mm) face, 4 in. (100 mm) horizontal
flange, and ¾ in. (19 mm) drip edge. Two
different 22-gauge cleat shapes were used—a
6 in. (150 mm) cleat and an 8 in. cleat with a 1 in.
(25 mm) horizontal return. Four different cleatfastener locations were used—one low, one in
the middle, one high on the vertical surface, and
one on the horizontal surface.
This paper will discuss the test parameters
and outcomes of testing that used different cleat
types and attachment locations. Observations
made during testing are discussed, as well as
December 2023 IIBEC Interface • 11
explained in the “Physical Testing” section of this
article.
Importantly, the wind tunnel base that
supports and secures the test decks is able to
rotate 360 degrees. The ability to rotate allows
for data collection across a 360-degree rotation.
Wind tunnel testing that utilizes a rotatable
turntable allows a fuller set of data collection,
which, in turn, provides a fuller perspective on
how edge-metal systems may perform in the
field during high winds.
TEST APPARATUS
AND TEST ROOFS
Two 11 × 11 ft (3.3 × 3.3 m) wood roof decks
were constructed. Each consisted of ¾ in. (20
mm) plywood over traditional “2x” construction.
The roof system consisted of an underlayment
minimally fastened to the wood deck, a single
layer of 1.5 in. (38 mm) thick polyisocyanurate
foam insulation (polyiso), and a 60 mil TPO
induction welded (IW) to “IW” plates. The
fasteners and IW plates were installed at 1 ft
(0.3 m) on center (o.c.) in both directions. A
dense fastening pattern was used to help ensure
the roof system itself would not fail during wind
tunnel testing of the edge-metal system. A 2×6
wood nailer was fastened along the perimeter
edge for securement of the edge-metal system
and to create a perimeter for the polyiso (Fig. 2).
Full-scale wind tunnel tests were performed
on four edge-metal systems. All four
configurations used a galvanized, 24-gauge,
L-shaped edge-metal fascia with a galvanized,
22-gauge cleat. The fascia had an 8 in. (200 mm)
vertical face, a 4 in. (100 mm) horizontal flange,
and a ¾ in. (20 mm) drip edge at the bottom that
engaged the cleat. The cleat also had a ¾ in. drip
edge (Fig. 3).
The four configurations varied based on the
location of the fasteners for the cleat as well as
cleat type (Fig. 4). It is important to note that the
location of the fastener for the fascia metal was
the same for all four configurations.
For configurations 1 and 2, a 6 in. (150 mm)
cleat was used. In general, it is understood that
when cleats are “nailed low,” a short cleat is most
commonly used, meaning the cleat does not
have a horizontal flange at the upper edge. For
configurations 3 and 4, an 8 in. (200 mm) cleat
with a 1 in. (25 mm) horizontal return was used.
For configuration 1, the cleat-fastener location
was selected based on current industry approval
listings for contractor-fabricated edge metal.
It should be noted that most building codes
require edge-metal systems to be tested to
determine wind resistance using the appropriate
test method(s) in ANSI/SPRI/FM 4435/ES-1.3
Manufacturers and contractors (through the
National Roofing Contractors Association
[NRCA] ES-1 Program) provide many edge-metal
systems—both prefabricated and contractorfabricated—that have been tested to determine
their wind resistance.
The edge-metal system used for this
research (using an 8 in. [200 mm] face) intends
to imitate a currently available, ES-1-tested
edge-metal system. The edge-metal profile,
ITS-30, is available from NRCA.4
This is one of
many contractor-fabricated edge-metal and
coping profiles tested according to ES-1. ITS-30,
titled Embedded Edge (L-Type), has a tested
resistance of 210 lb/ft2
(1030 kg/m2
) in the
outward direction and the cleat fastener is 1¾ in.
(44 mm) above the break line at the drip edge.
Configuration 1 of this research used the same
cleat-fastener location. For all four configurations,
fastening of the horizontal flange of the fascia
also imitated the ITS-30 nailing pattern.
Configurations 3 and 4 are installation
locations where only a single 2x wood blocking
is provided on top of a wall system. The cleat
Figure 2. Nailer, insulation, induction-welded plates and fasteners, and a thermoplastic
polyolefin sheet being installed on one of the 11 × 11 ft test decks. Note: 1 ft = 0.305 m.
Figure 3. Section view of the construction of the two roof decks. Note: 1″ = 1 in. = 25.4 mm.
12 • IIBEC Interface December 2023
fastener location for configurations 3 and 4
means the system reacts to the wind differently
than configurations 1 and 2 (which are “pinned”
at each end). The roofing industry has long
recommended that cleats be fastened as low/as
close as possible to the drip edge, and to avoid
fastening “high” on the cleat. In this research,
intentionally placing cleat fasteners high on the
cleat provides information about these types of
installations.
Of the four configurations installed, three
had fasteners in the vertical face and one in the
horizontal. More specifically:
• Configuration 1: The cleat was nailed 1¾ in.
(44 mm) above the drip edge at 6 in. (150
mm) o.c. into the wood substrate (to imitate/
mimic ITS-30).
• Configuration 2: The cleat was nailed 4½ in.
(110 mm) above the drip edge at 6 in. o.c. into
the wood substrate (3½ in. [88 mm] down
from the top of the wood blocking).
• Configuration 3: The cleat was nailed ¾ in.
(19 mm) down from the top edge at 6 in. o.c.
into the face of the wood nailer.
• Configuration 4: The cleat was nailed ¾ in.
back from the outer edge of the cleat at 6 in.
o.c. into the wood nailer.
PHYSICAL TESTING
Test Decks
Each 11 ft (3.3 m) square test deck was secured
to the top of an 11 × 11 ft base building. The
same base building was used for each test
deck. The base building was secured to the
turntable in the wind tunnel. The interior of
the base building was accessible via a small
door. Data acquisition systems, tubing, and
wiring were contained within this interior
space. With the roof test deck installed onto
the base building, the roof membrane was
approximately 6 ft (1.8 m) above the floor of
the wind tunnel.
Wind Tunnel
The wind tunnel can generate a maximum
wind speed of 157 mph (261 km/h). However,
maximum wind speed occurs approximately
10 ft (3.0 m) above the floor of the wind
tunnel; the wind speed was lower at the
height of the roof deck used in our testing. The
reported wind speeds were measured at the
roof height, with a maximum of approximately
134 mph (215 km/h) being achieved.
Two sets of tests were performed on
each of the four edge-metal configurations:
aerodynamic and failure assessment.
This paper provides an overview of the
aerodynamic testing; however, the primary
focus, perhaps having a more immediate effect
on the roofing industry, is the failure assessment
portion of the research. Figure 5 shows the test
deck in the wind tunnel.
Aerodynamic and Failure
Assessment Testing
Aerodynamic tests were performed to determine
pressure coefficients, and failure assessment
testing was performed to assess failure modes of
various installations.
Aerodynamic experiments were conducted
at mean wind speeds ranging from 26 to 87
mph (41 to 140 km/h) at the mean roof height
of 5 ft 9 in. (1.75 m) using simulated Exposure
Category C (Open Terrain). At each wind speed
used, pressures were recorded (using 58
pressure taps) at 15-degree rotations from 0
degrees to 360 degrees for the aerodynamic
data collection testing. This work was done to
incorporate a wide range of wind directions
to determine pressure coefficients at many
wind directions. This helps determine the most
vulnerable wind direction acting on edge-metal
systems. This information, ultimately, could be
Figure 4. Cleat types and cleat fastener locations for configurations 1, 2, 3, and 4. Stripping ply not shown.
Note: 1″ = 1 in. = 25.4 mm.
Figure 5. An inactive test deck in the wind tunnel.
December 2023 IIBEC Interface • 13
Figure 6. Wind directions used for failure
assessment testing.
Figure 7. Pressure tap locations on the roof and edge metal, with a section view showing the
number of pressure taps at each tap location.
Figure 8. Pressure taps. The left photo shows outermost pressure taps on the fascia. The right photo shows the pressure taps for the membrane.
The pressure taps were trimmed flush to the fascia and membrane prior to testing.
Figure 9. Graphic showing a 15-degree wind direction (“near
parallel”) creates the highest wind pressures on the vertical face
of the fascia and the horizontal roof surface.
14 • IIBEC Interface December 2023
implemented into standards and test methods
that might be used for code reference.
In addition to aerodynamic tests, high-speed
failure assessment tests were also performed.
Wind speeds started at approximately 80 mph
(128 km/h) and peaked at approximately 134
mph (215 km/h). Seven wind speed levels were
used, increasing by roughly 8 to 9 mph (12 to
14 km/h) each level. The same terrain exposures
were used. Each level (Fig. 6) included three
wind directions: 0 degrees, 45 degrees, and 90
degrees. Wind testing was halted immediately
after a system failure was observed so that the
team could further investigate and document
the system performance and determine the
mode and extent of the failure.
DATA COLLECTION
The deck systems were instrumented with
pressure sensors and accelerometers to collect
data throughout the wind tunnel testing.
Pressure taps were installed across the roof
membrane system and the edge-metal
systems to quantify the wind-induced pressure
differential. Accelerometers were installed on
the edge metal to investigate wind-induced
dynamic effects in the system.
Each configuration had 58 pressure taps
(Fig. 7). Pressure taps were located on the
outer vertical surfaces of the fascia, cleat, and
substrate, respectively, as well as on the upper
(or top) horizontal surfaces of the insulation
and membrane. Data were recorded for one
configuration at a time due to the symmetry of
the test deck. For the edge metal, pressure taps
were placed at 6 in. (150 mm) from the corner,
then spaced every 12 in. (305 mm) (Fig. 8).
Each side of the configuration has a total of six
pressure tap locations.
The pressure taps on the roof surface were
placed to match the spacing of the pressure taps
on the vertical faces of the edge-metal system.
At each rooftop pressure tap location, a pressure
tap was installed on the exterior surface of the
insulation and on the exterior surface of the
TPO.
RESULTS AND OBSERVATIONS
Aerodynamic Testing
The results of the aerodynamic testing showed
the following:
• Wind direction affects peak outward and
upward pressures
• Area averaging influences pressure
coefficients
Analysis of the data obtained during the
aerodynamic testing was done by FIU students
and the primary investigators who were part
are straight-line wind storms, many high-wind
storms (for example, hurricanes) have a spiral
effect, effectively covering all wind angles.
Configuration 1
Configuration 1 used cleat 1, the 6 in. (150
mm) cleat. The cleat fastener was located 1¾ in.
(44 mm) above the break line for the drip edge.
Configuration 1 was the only configuration to
have a failure before reaching the wind tunnel’s
maximum wind speed. During the “low-speed”
aerodynamic testing, the fascia released from
the cleat nearly the entire length of the test
deck, but it did not flip up and onto the roof. It
was observed that the cleat was likely set too
high, and therefore, the engagement of the
cleat and the fascia was greatly reduced. The
failure assessment testing was initiated without
adjustment of the fascia or cleat. During the
next wind-speed level, the fascia completely
folded back onto the roof its entire length. At that
point, the system was considered to have failed.
Observations made of the failure found the cleat
was indeed set too high (approximately ¼ in.
[6 mm]) relative to the location of the drip edge
portion of the fascia. This reduced the amount
of engagement between the cleat and the drip
edge (Fig. 10).
Interestingly, configuration 1 was believed
to be the most robust of the four installation
methods; building-code-required tests for
edge-metal systems generally confirm this
of this research. Using the data from the
aerodynamic testing, pressure coefficients were
determined for each pressure tap location. One
result of the aerodynamic testing showed that
near-parallel wind flows (that is, 15 degrees
from parallel) created the highest outward and
upward wind pressures on the fascia and roof
surface5
(Fig. 9).
It is important to note that when wind hits a
building, a negative pressure is exerted on the
fascia (due to suction) and positive pressure is
exerted on the inner face of the fascia (due to
wind getting behind the edge metal). In effect,
the fascia is simultaneously being pulled off
from the outside and pushed off from the inside.
Failure Assessment Testing
Failure occurred when the fascia (with or
without the cleat) flipped upward and back
onto the roof. Wind-induced actions such as
bending, oscillation, fastener pull-out, and
cleat disengagement as well as the location of
these actions were also observed and recorded
by video. The wind speeds at which these
actions and failures occurred were recorded.
Importantly, field observations of post-storm
damage have documented edge-metal failure
when the wind angle was presumed to be
perpendicular to the edge metal. It is likely
that the overall context of the building and its
specific environment might affect the most
damaging wind angle. Additionally, while there
Figure 10. Failure mode of configuration 1.
Figure 11. Failure mode of configuration 2.
December 2023 IIBEC Interface • 15
assumption. During this testing, however, this
configuration failed at the lowest wind speed
due to the misalignment of the cleat fastener.
This emphasizes the importance of a wellengaged cleat–drip edge interface.
Configuration 2
Configuration 2 used cleat 1, the 6 in. (150
mm) cleat. The cleat fastener was located
4½ in. (110 mm) above the break line for the
drip edge. A small amount of cleat/drip edge
separation with some minimal fluttering of
the fascia was seen in the higher wind-speed
levels. The small amount of fluttering was
located adjacent to the corner where the
drip edge receiver was disengaged from the
cleat (approx. 6 to 10 in. [150 to 250 mm] in
length). There was little outward permanent
deformation of the fascia and cleat system;
the edge-metal system appeared to remain
able to perform until the point it failed. The
failure occurred at approximately 134 mph
(215 km/h). The failure was immediate; there
was a small amount of flutter at the corner,
then it was folded up and on top of the roof
(Fig. 11).
Configuration 3
Configuration 3 used cleat 2, the L-shaped
cleat. The cleat fastener was located on the vertical
portion of the cleat approximately ¾ in. (19 mm)
from the top. Like the other configurations, there
was some separation at the corner seam, some
fluttering where the cleat became unattached
from the receiver (approximately 18 in. [450 mm] from the corner), but overall the fascia stayed in
place and was observed to be able to perform
until failure occurred.
At approximately 134 mph (215 km/h), the
fascia folded up and over the horizontal surface
(Fig. 12). The drip edge separated from the cleat.
The cleat did not have any permanent deformation
and remained in place (Fig. 13).
Configuration 4
Configuration 4 used cleat 2, the L-shaped
cleat. The cleat fastener was located on the
horizontal leg approximately ¾ to 1 in. (19 to
25 mm) from the face. This configuration began
fluttering at a lower wind speed relative to
configurations 2 and 3, which was not unexpected
considering the location of the cleat fastener.
There was some separation of the cleat and drip
edge (approximately 12 to 18 in. [300 to 450 mm] from the corner) as fluttering increased with the
increase in wind-speed levels.
The portion of the cleat closest to the corner
stayed in place while the portion of the cleat
farthest from the corner folded upward
(Fig. 14). Some of the nails pulled out at the far
end of the fascia. This seemed to imply that there
was a greater pressure at the far end of
the “left side” of configuration 4 relative to the
other configurations.
Overall, the edge-metal system appeared to
remain able to perform up to the point of failure,
albeit there was larger outward permanent
deformation with increased wind-speed levels.
Permanent outward deformation, even at a
small scale, creates vulnerability (that is, reduced
weatherproofing performance) at the roof-to-wall
interface.
It is noteworthy that when the cleat and fascia
lifted and were folded back, the edge of the roof
was exposed, which is more likely to compromise
the weathertightness of the roof-to-wall interface.
This type of failure only occurred with the L-shaped
cleat when it was nailed in the horizontal flange.
Summary of Test Results
Pressure coefficients
• Pressure coefficients (that is, GCp
values) for
specific pressure tap locations were found to
be higher than GCp
values used in codereferenced standards.
• Historically, the most conservative wind
direction has been presumed to be “near
perpendicular” relative to edge metal, and
as such, is reflected in the code-required test
methods. In contrast, this research showed
“near-parallel” winds (15 degrees from parallel)
were most conservative when determining
wind pressures acting on the edge metal.
Performance
• For all cases (except the mis-installation
previously noted), the edge-metal system
did not fail until the wind speeds reached
approximately 134 mph (215 km/h) at the test
deck.
• The structural dynamics of an edge-metal
system change based on the location of the
cleat fastener. With a low-fastened cleat (that
is, near the drip edge), the fascia is constrained
at both ends. Conversely, with a high-fastened
cleat (that is, near the top of the fascia or
into the horizontal), the edge-metal system
can flutter more easily because there is no
substrate attachment on the lower portion of
the cleat or fascia. The stiffness of the metal
(that is, gauge and yield strength) becomes an
important factor.
Figure 12. Failure mode of configuration 3.
Figure 13. Failure mode of configuration 3 up close.
Figure 14. Failure mode of configuration 4.
16 • IIBEC Interface December 2023
Failure assessment
• During the failure where the cleat was set
too high, a small (approximately ¼ in. [6
mm]) misalignment reduced the amount of
engagement between the cleat and the drip
edge and significantly reduced the wind speed
at failure of the edge-metal system.
• Failure occurred when the fascia (with or
without the cleat) flipped upward and
back onto the roof, resulting in a roof edge
condition that was considered to have been
immediately vulnerable to high winds as well
as water entry into the building.
○ As noted in the “Failure Assessment Testing”
section, there was some disengagement
of the fascia from the cleat at wind speeds
less than 134 mph (215 km/h). This could
compromise long-term performance and
would likely need to be repaired if this were
to occur on an existing building.
• For configurations 1, 2, and 3, the fascia
became detached from the cleat at the corner
for a short length. The fascia remained nearly
in place (with small [1 to 2 in. {25 to 50 mm}] permanent deformation) and appeared to be
largely functional. The extent of functionality
reduction due to permanent deformation was
not attempted to be quantified during this
research.
• For configurations 1, 2, and 3, the failure (that
is, complete displacement of the fascia piece)
was initiated because of the disengagement/
release of the drip edge “receiver” from the
cleat. Once disengaged, the fascia was more
easily folded up and over onto the horizontal
rooftop by high winds.
• For configuration 4, the cleat did not entirely
disengage from the fascia. Both pieces of
metal failed—the metal folded up and over
along the length—while still engaged at the
drip edge. Failure occurred because the metal
yielded; only a few nails pulled out, and only at
the far corner.
• Only configuration 4 had nails pull out of the
substrate. A small number of nails fastening
the fascia on the horizontal at the furthest
end from the corner pulled completely out of
the 2×6 wood nailer. No specific reason was
determined.
• None of the nails fastening any of the cleats in
any configuration pulled out of their respective
2×6 wood blocking.
CONCLUSION AND
RECOMMENDATIONS
Testing of edge-metal roof systems completed
as part of WHIP-C provided the opportunity
to investigate the aerodynamic and failure
performance of four different cleat and fascia
systems. The following is worth noting:
• Installation practices
○ Three configurations (2, 3, and 4) failed at
the wind speed of 134 mph (215 km/h).
○ Considering the low wind speed that was
needed to prematurely fail the edge metal
with a misaligned cleat, and that all four
configurations failed at the same wind
speed, this suggests that the drip edge/cleat
engagement is as critical to long-term wind
performance as the location of the nail.
○ High-nailed L-shaped cleats performed
well—in fact, better than expected. Edge
metal, with an L-shaped cleat, fastened high
(either face) performed equivalently (to
failure) to the low-fastened cleat installations
that have been presumed to have higher
wind resistance. This finding does not
align with previous field investigations
that concluded that high-nailing reduces
wind uplift resistance. However, it is still
recommended to locate cleat fasteners as low
on the cleat as possible.
■ The L-shaped cleat is a very simple,
cost-effective way to increase accuracy
during installation. An L-shaped cleat
is considered to be “self-locating.” This
provides an effective quality control
advantage for installers and inspectors,
which helps to ensure proper cleat/drip
edge engagement. It is a very reasonable
approach to help protect against blow-offs
due to cleat/drip edge misalignment.
Additionally, using an L-shaped cleat does
not preclude nailing low on the cleat.
■ Oftentimes, there is only a single wood
blocking on the top of a wall, which can
mean that fastening low on the horizontal
surface becomes difficult. This research
shows that this does not necessarily
reduce the wind resistance of edge-metal
systems. However, an ES-1-tested edgemetal system should be installed as tested
to meet building code requirements.
■ High-nailing would be found to be very
weak (low resistance) when using test
methods that are in the building code as
requirements.
Publish in IIBEC Interface is seeking submissions for the following
issues. Optimum article size is 2,000 to 3,000 words,
containing five to ten high-resolution graphics. Articles may
serve commercial interests but should not promote specific
products. Articles on subjects that do not fit any given
theme may be submitted at any time.
XXX
xxx
FP
colour
p. 1
Waterproofing
Challenges in
Hydrostatic Conditions
T h e Te c h n i c a l
J o u r n a l o f t h e
I n t e r n a t i o n a l
I n s t i t u t e o f
B u i l d i n g E n c l o s u r e
Consultants
APRIL 2023 | Vol XLI No. 4 | $15.00
Leak Diagnosis
ISSUE SUBJECT SUBMISSION DEADLINE
May/June 2024 IIBEC International Convention January 15, 2024
and Trade Show
July/August 2024 Restoration/Forensics March 15, 2024
September 2024 Climate Adaptation May 15, 2024
T h e Te c h n i c a l
J o u r n a l o f t h e
I n t e r n a t i o n a l
I n s t i t u t e o f
B u i l d i n g E n c l o s u r e
Consultants
MARCH 2023 | Vol XLI No. 3 | $15.00
Energy Issues
Practical Considerations
for Whole-Building
Air-Leakage Testing
December 2023 IIBEC Interface • 17
○ Cleat/drip edge engagement is critical to
long-term wind resistance. Using a cleat
that “self-locates” is prudent.
Note that the attachment of the substrate for
the edge metal (for example, a 2x wood nailer) is
of critical importance.1
The edge metal is only as
good as the substrate it is attached to. Designers
should ensure there is a properly designed and
executed load path that has appropriate capacity
to resist the anticipated design loads.
• Performance evaluation
○ Failure assessment testing (that is, testing
to failure) helps uncover issues or expand
knowledge so that performance can be
assessed more confidently.
○ The highest wind pressures acting on the
face of the edge metal came from a “nearparallel” direction.
○ The highest wind pressures were within 1
to 2 ft (30 to 60 m) of the corner. Averaging
pressure coefficients across a large area
may underestimate the wind pressures that
should be used for design of edge-metal
systems at the immediate corner.
○ Load sharing happens between the
L-shaped cleat and the fascia when the
cleat is nailed on the horizontal top flange
(for example, configuration 4). This is to
be expected, given that both pieces of the
edge-metal system—the fascia and the
cleat—are nailed in the horizontal portion
of the substrate, allowing the two individual
pieces to move simultaneously. Remember,
the cleat is one gauge heavier than the
fascia in these studies and often in the field.
• Codes and industry practices
○ Cleat engagement is critical; the margin
of error is small. Current designs, listings,
and specifications typically use a ¾ in.
(19 mm) cleat. Is this adequate? Perhaps
drip edges and cleats should be longer,
as was recommended decades ago.6
Any
improvement in the strength of the cleat/
drip edge engagement (for example, stiffer
cleat, larger engagement) may prove
beneficial to the overall performance of the
edge-metal system.
Future Work
Additional research on this topic would be
beneficial to better understand if “high-nailed”
L-shaped cleats really do perform as well as was
indicated by this full-scale wind tunnel research
program. Also, it is important to consider the
development of new test methods that might
better replicate outcomes discovered during fullscale wind tunnel testing. Current test methods
use static testing; dynamic testing methods
may better replicate field conditions as well as
potentially address long-term fatigue of metal
components.
Other questions that may need to be
addressed include the following:
• What is the most conservative wind direction to
test edge metal?
• Are more stringent requirements at corners
appropriate based on what was learned about
area-averaging of pressure coefficients?
ACKNOWLEDGMENTS
This work was sponsored in part by the National
Science Foundation and the Industry-University
Cooperative Research Center (IUCRC) Wind
Hazard and Infrastructure Performance (WHIP)
center. The project was conducted at the 12-fan
NSF-NHERI Wall of Wind (WOW) Experimental
Facility at FIU in Miami, Florida. The FIU team
included Deijang Chen, Arindam Chowdhury,
Walter Conklin, Steven W. Diaz, James Erwin,
Johnny Estephan, Roy Liu Marques, Manual A.
Matus, Ameyu Tolera, and Ioannis Zisis.
REFERENCES
1. Smith, Thomas L., “Facing the Wind: Nailer
Attachment Is One Key to Achieving Good WindUplift Performance,” Professional Roofing, March
2015.
2. “Which Is the Weakest Link: How Can It Be Stronger?
Lesson Learned from the 20 Years of Hurricane
Investigations” (Paper presented at the IIBEC
International Convention & Trade Show, March
2020).
3. SPRI (Single Ply Roofing Industry), Test Standard for
Edge Systems Used with Low Slope Roofing Systems,
ANSI/SPRI/FM 4435/ES-1 2017, https://www.spri.
org/download/ansi-spri_standards_2020_restructure/es-1/ANSI_SPRI_FM-4435-ES-1_2017-TestStandard-for-Edge-Systems-Used-with-Low-SlopeRoofing-Systemsv4.pdf.
4. “NRCA’s ITS Certification for Compliance with ANSI/
SPRI ES-1,” NRCA, https://www.nrca.net/technical/
guidelines-resources/shop-fabricated-edge–metaltesting/its. (Page 61).
5. Toleru, Estephan, et al., “Evaluation of Wind Loading
on Edge Metal for Roofing Systems Using FullScale Experiments” (Paper presented at the Eighth
European-African Conference on Wind Engineering,
Bucharest, Romania, September 2022).
6. “Hurricane Hugo’s Effects on Metal Edge Flashings,”
Thomas Smith, AIA, CRC. International Journal of
Roofing Technology, NRCA, Rosemont, IL, 1990.
ABOUT THE AUTHORS
JAMES R. KIRBY, AIA
James R. Kirby, AIA,
is an architect for
Siplast. He has a
Master of
Architecture—
Structures Option. His
30-plus years in the
roofing industry have
covered low-slope,
steep-slope, metal,
and SPF roofing, as
well as green roofs
and rooftop solar. He writes and speaks about
building science topics related to roofing,
represents Siplast across the roofing industry,
and helps manage Siplast’s compliance
documents. He is a board member for Cool
Roof Rating Council and SPRI, a member of
American Institute of Architects, Asphalt
Roofing Manufacturers Association, ASTM
International, International Code Council,
IIBEC, National Roofing Contractors
Association, and Western States Roofing
Contractors Association.
ERICA SHERMAN, PhD
Erica Sherman, PhD,
is the manager of
GAF’s R&D Process
Engineering group
within the Residential
Roofing business. She
has a PhD in
mechanical
engineering with a
research focus on
experimental fluid
dynamics and has over
six years of experience in roofing material- and
system-specific research and development. She
previously worked as an engineer within GAF’s
Building Enclosure Research + Innovation
group. Her work has included new product
development and testing in the residential
roofing space. Sherman is a member of ASTM,
IIBEC, and National Women in Roofing.
Ameyu Tolera is a PhD candidate at Florida
International University in Miami.
Johnny Estephan is a PhD candidate at
Florida International University in Miami.
Please address reader comments to
chamaker@iibec.org, including
“Letter to Editor” in the subject line, or IIBEC, IIBEC Interface,
434 Fayetteville St., Suite 2400, Raleigh, NC 27601.