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Testing Building Envelopes with Infrared Thermography; Delivering the Big Picture

May 15, 2007

The ability to professionally test
and evaluate the performance
of a building’s envelope is
quickly becoming essential to
the proper management of
today’s commercial and institutional
structures. Several factors are
accelerating this trend: rising energy costs,
proliferating government regulations, new
construction techniques and materials,
growing concerns about occupant health,
and escalating litigation. Specific issues,
such as moisture damage, frozen pipes, ice
dams, occupant discomfort, and high heating
costs also drive the growing demand for
professional building envelope analysis.
In our practice, we frequently find that
substantial investments in both money and
effort have failed to address the root causes
of a building’s performance problems, even
though a properly conducted infrared survey
could have quickly and affordably provided
the information needed to guide costeffective
repairs. This article will offer a
practical overview of the appropriate use of
infrared thermography in the testing and
analysis of building envelopes.
The building envelope is generally considered
to include the roof, ceiling, floor and
wall assemblies, vertical fenestration and
skylights, slab edges, and below-grade
walls.1 ASTM C 1060 (2003) sums up the
envelope as “the construction, taken as a
whole or in part, that separates the indoors
of a building from the outdoors.”2 One of the
major challenges in assessing building envelope
performance is integrating the performance
of these components into a holistic
understanding of the envelope as an
interdependent system.
While specialized testing techniques are
available to evaluate individual components
quantitatively, infrared thermography is the
only technology able to deliver the “big picture”
of the building envelope as a complete
system. The qualitative, practical information
generated by thermographic testing
can be a useful guide to the cost-effective
testing of specific components using other
forensic techniques. Infrared building envelope
analysis can also reveal previously
unrecognized faults, affording an opportunity
to make repairs before these faults lead
to larger problems that may be much more
expensive and disruptive to abate.
Prior to conducting an infrared building
envelope survey, a professional certified
thermographer must assess the potential
impact of preexisting conditions on the
accuracy and reliability of infrared test
results. Such conditions include, but are
not limited to: solar loading, seasonal temperature
variations, current weather conditions,
and the thermal impact of HVAC
operations. The thermographer must also
determine that an adequate temperature
differential (delta-T) exists between the interior
and exterior of the building. Whenever
possible, infrared testing should be performed
on both interior and exterior surfaces.
Any areas of suspected moisture
damage should be subjected to additional
physical testing when infrared test results
are inconclusive or fall below a minimum
level of confidence.
Losing Energy through Conduction and Air
Leakage
Virtually all of the thermal envelope
deficiencies identified by thermographic
testing involve the conduction of heat
through building materials or the infiltration
and exfiltration of air through gaps in
the building envelope.
Conduction problems often result from
moisture damage to building materials,
including leakage of exterior water into the
building envelope, failure of piping systems,
and condensation of moisture vapor within
the structure. Moisture significantly
reduces the R-value of building materials,
resulting in a dramatic increase in the conduction
of heat through moisture-damaged
components. Other typical causes of conduction
losses through the envelope include
missing or improperly installed insulation
and unintended thermal bridging of structural
components.
In many cases, moisture damage is suspected
or even established before testing
begins, but the locations and extent of damage
are in question. Under proper testing
12 • I N T E R FA C E J U LY 2007
conditions, the
transfer of heat energy
through conduction
faults generates
a thermal
“signature” that
the thermographer
interprets to locate
the underlying
problem. Thermography
often supplies
enough information
to guide
cost-effective repairs
with little (if
any) need for invasive
confirmation.
While conduction
losses can
sometimes be substantial,
leakage of
air through the building envelope (termed infiltration
and exfiltration) is typically a much more significant
source of building energy loss and occupant
complaints. Common findings include problems
with air and vapor barriers and air leakage
through poorly performing windows, doors, and
joints.
Occupant Comfort
Buildings that are too warm or too cold can
substantially reduce employee efficiency and occupant
comfort. Recently, a large office building in
New York that was constructed with insulated
metal panels was tested with an infrared camera.
While the metal panels themselves were performing
well, gaskets between panels and between the
panels and window glazing allowed so much air
transference that, on windy days, it was impossible
to maintain the building’s
temperature at a comfortable
level. Infrared testing revealed
that the building was suffering
from significant “stack effect”
issues, with warm air escaping
near the top of the building
while cold air was infiltrating
at the lower levels.
Thermogram 1 illustrates substantial
cold air infiltration
through leaky gaskets in the
insulated metal panel system.
Thermogram 2 was taken of the
outside of the building near the
top and documents a typical
area of substantial warm air
exfiltration.
In some situations, conduction
losses can also have a
profound effect on occupant
Thermogram 1 – Cold air
infiltration due to gasket
failure can seriously affect
occupant comfort.
Below: Thermogram 2 –
“Stack effect” is
exacerbated by significant
warm air exfiltration near
the top of the building.
Thermogram 3 –
Substantial
conduction losses
were creating
very cold
temperatures on
the interior of this
newly renovated
dormer.
J U LY 2007 I N T E R FA C E • 1 3
comfort. A 150-yearold
college building in
which the attic had
been converted into
offices for professors
and staff was similarly
scanned with an infrared
camera. After
renovation, the entire
floor of the building
was experiencing very
chilly interior temperatures,
frozen pipes, and
water damage.
Thermogram 3 depicts
an office dormer wall and ceiling. In
the lower left-hand corner of the thermogram
a section of the pitched roof where the
insulation is performing well can be seen.
The wall and ceiling of the dormer are
extremely cold due to poorly installed insulation
and an inadequate exterior air barrier.
The institution used the findings of the
thermographic testing to guide an intensive
effort to correct the detected problems.
Moisture Damage and Mold
Proactive approaches are always superior
to reactive ones when dealing with moisture
and mold. Thermographic inspection is
a primary forensic tool for pinpointing the
moisture damage that sets the stage for
mold growth in walls and roofs. While
infrared testing does not directly identify
mold, early and accurate identification of
water-damaged areas is the most effective
and affordable component of any comprehensive
plan for addressing and preventing
mold colonization.
Roof consultants are all too familiar
with the fact that moisture infiltration in
the building envelope can begin in the roof
system. A school district in Vermont had
serious mold infestation in the summer of
2006. A combination of roof leaks and high
interior humidity had created a mold bloom
throughout substantial areas of the facility.
After spending $4.5 million on mold
remediation and renovation at the elementary
school, the district moved into a proactive
mode. An infrared inspection was performed
to locate leaks and potential mold
sites in the low-slope roofing system of the
high school. In total, 39 distinct areas of
water-damaged roofing were identified. The
school district is now moving aggressively to
repair these areas and prevent further mold
infestation.
Exterior insulation and finish systems
(EIFS) may absorb water through joints and
through breaches in the surface. Thermography
is often employed to locate areas
of moisture infiltration in EIFS installations.
Thermogram 4 illustrates the typical
amorphous heat patterns associated with
water damage in an
EIFS assembly.
Catastrophic Failures
Non-destructive
testing to identify the
causes of catastrophic
failures can be an
invaluable aid to the
facility manager. Several
years ago, a woodframed,
fiberglass-insulated
office building
was tested following a
serious incident of
moisture damage. The
sprinkler system in the
attic had burst during
an especially cold
weekend, inundating
the entire building.
When the thermographer
arrived to conduct
a visual inspection,
the recovery team
was removing all of the carpet and furniture
and cutting out the base of the drywall on
the interior partitions. Locating and mitigating
moisture problems on the interior walls
was relatively easy, but a big question remained:
how much of the approximately
10,000 square feet of exterior wall system
had been compromised?
Rather than stripping all of the interior
drywall or doing random spot checks with a
capacitance or impedance moisture meter,
infrared thermography was employed to isolate
areas of moisture damage in the exterior
walls. Amazingly, despite the severe damage
to the interior, only two small areas of
moisture-damaged insulation were found in
14 • I N T E R FA C E J U LY 2007
Thermogram 5 – Defective air/vapor barriers can create significant cold air
infiltration problems.
Thermogram 4 (above) –
Thermography is an
ideal tool for isolating
water-damaged areas in
EIFS systems.
the exterior walls, saving
the owners tens of
thousands of dollars in
demolition and construction
costs.
Post-Construction
Evaluation
Many newly constructed
or renovated
buildings have hidden
design and construction
deficiencies that
can create serious
problems in the future.
Certified thermographers
were recently
asked to perform a
quality control inspection
of new construction
on a college campus.
Thermogram 5
depicts an interior view
of a wall/cathedral ceiling
joint illustrating substantial amounts of
cold air infiltrating through an inadequate
air and vapor barrier. Thermogram 6 reveals
significant cold air leakage typical of the
performance of the newly installed awning
windows. Substantial differences in performance
between two roof rakes are documented
in Thermogram 7. In all, over 50 significant
problem areas were identified.
Dispute Resolution
Impartiality is key
in any effort to resolve
disputes involving substantial
financial investments.
A major
advantage of high-quality
thermographic testing
is the unbiased
nature of the findings.
In such situations, it
can be advantageous to
have all interested parties
on site during the
infrared test. Once the
causes of the problems
are isolated and objectively
documented for
all to see, the parties
responsible for the
detected problems are
much more likely to
abandon rhetoric and
“finger pointing” and to
accept their responsibilities. In many cases,
previously warring parties end up working
cooperatively to come up with quick and
cost-effective solutions.
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J U LY 2007 I N T E R FA C E • 1 5
Thermogram 6 – Even newly installed windows can have serious performance
issues.
Conclusion
New designs, materials, and installation techniques
have created a situation in which the performance
of the building envelope is much more
critical to the health of the structure than in the
past. Many of the problems we see today are not
new to the construction industry but were previously
much less problematic because older building
materials and techniques were more forgiving.
Nonetheless, today’s emphasis on greater insulation
levels and increased airtightness has great
potential to produce better performing buildings
that provide greater occupant comfort and substantially
reduced energy consumption.
To make this happen, designers and builders
are reacting to and incorporating many new concepts
and materials. However, we will continue to
encounter problems with design, materials, and
workmanship that must be addressed to protect
the health of occupants and the integrity of the
building. Thermography promises to play an
increasingly important role in designing, constructing,
and maintaining trouble-free, energyefficient
facilities.
References
1. Commercial Envelope Requirements of
the 2006 International Energy Conservation
Code, U.S. Department of Energy
Building Energy Codes Program.
2. Standard Practice for Thermographic
Inspection of Insulation Installations in
Envelope Cavities of Frame Buildings, C
1060 – 90 (re-approved 2003), ASTM.
Peter Brooks has over 40 years of experience with facilities,
including 15 in residential and commercial construction and
contracting. He is also a Certified Thermographer with over
25 years of experience providing infrared services. Brooks is
a recognized expert in the field of nondestructive testing and
has trained thermographers at the national level in the methods
and techniques of infrared testing. He is employed by
Infra-red Analyzers Inc. of Williston, VT.
Peter Brooks
16 • I N T E R FA C E J U LY 2007
Thermogram 7 – Thermographic evaluations of new construction often reveal
significant building envelope problems.
The national standards body of Russia has
signed a Memorandum of Understanding (MOU)
with ASTM International. The agreement was
penned by Grigory I. Elkin, head of the Russian
Federal Agency on Technical Regulating and
Metrology (GOST R), and James A. Thomas,
president of ASTM International, during a meeting
at the Russian Federal Agency’s headquarters
in Moscow. The Russian federation joins 47
other countries that have also signed MOUs with
ASTM, providing them full access to ASTM’s collection
of 12,000 standards – an important
source of technological know-how to advance
manufacturing productivity and product quality.
ASTM is one of the largest developers of
international standards in the world, utilizing a
process that embraces the principles of the
World Trade Organization’s Technical Barriers to
Trade Agreement. Established in 1898, ASTM’s
standards are now accepted and used as international
standards in 75 countries.
The Nevada Senate on May 2
passed a temporary measure to suspend
property tax breaks on private
commercial projects achieving a LEED
rating, due to a projected $110-million
state budget shortfall. Projects had
been granted up to a 50-percent, 10-
year tax break for a silver LEED rating or
higher. A “flood” of new planned LEED
projects followed passage of the 2005
law, but only one building has presently
been approved for the tax abatement
to date. Discussion is ensuing
concerning a possible maximum annual
limit on abatements or grandfathering
of those LEED projects currently
underway.
— ENR
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