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Asphalt Fumes – A Growing Concern

June 14, 1998

Asphalt Fumes – A Growing Concern

 

By Pat A. Cook, Atty., and James E. Krause
There is a growing concern over possible harmful effects of
asphalt fumes on workers, particularly in the hot mix roofing
and roadwork industries. OSHA has designated asphalt fumes
as its number one non-regulatory priority. According to Ed
Geddie of the North Carolina Occupational Safety and
Health Administration (NC OSHA), the fume issue is on the
priority planning list of issues to be considered for federal rule
planning, and he expects a rule on asphalt fumes to be out
within the next few years.
The effect of asphalt fumes on workers has been the subject
of studies for many years. In one such study done on hot
asphalt mixes at two hot mix facilities involving four asphalts
from three refineries, air contaminants were found to be with¬
in the threshold limit values (TLV). The study concluded
there were no serious air pollution or employee health prob¬
lems resulting from the use of petroleum-derived asphalt in
hot mixes.
A later 1988 study showed the amount of volatile material
measured from asphalt at temperatures above 316 degrees C
had increased 9-16 times the earlier measured amounts, and
2-7 times more from coal tar. The authors of the study con¬
cluded that the asphalt and especially coal tar pitch are highly
carcinogenic, particularly at elevated temperatures. Studies all
show that the fumes from coal tar (a common ingredient in
roof patching materials) are more carcinogenic than asphalt
fumes.
Between 1976 and 1993, a total of 19 epidemiological stud¬
ies examined the potential carcinogenic effects of bitumens
on workers through inhalation and dermal exposure. Lung
cancer excesses occurred in 1 1, lung cancer and bladder can¬
cer excesses occurred in 8; and asphalt exposure was signifi¬
cantly associated with an excess of ureter and pelvic cancer,
stomach cancer, and colon cancer in most groups.
OSHA currently has no permissive exposure limit (PEL) for
asphalt. Since there is no regulation without a PEL, OSHA
must enforce current hazardous conditions from asphalt fumes
under the General Duty Clause, if it attempts to enforce them
at all.
The General Duty Clause [OSHA Section 5(a)(1)] was
enacted to cover serious hazards to which no specific stan¬
dard applies. These three elements must be shown for a
General Duty violation:
1) The employer failed to render its workplace free
of a hazard;
2) The hazard is recognized by the employer or its
industry,- and
3) The hazard is causing or is likely to cause death
or serious physical harm.
NIOSH (National Institute for Occupational Safety and
Health) lists asphalt as a suspect carcinogen with a threshold
limit value (TLV) of 5mg/m 3 (milligrams per cubic meter)
measured over a 15-minute period. This is a very low stan¬
dard. Mark Wiggins (South Carolina OSHA) indicated that a
TLV of 5 mg/m 3 particulate matter is visible as a cloud or
smoke.
OSHA can enforce this NIOSH standard under the general
duty clause if it so chooses. Currently, OSHA must prove
overexposure to support a General Duty violation, since there
is no PEL regulation to enforce. This will change, of course, if
and when an OSHA regulation is implemented dealing with
asphalt fumes.
Asphalt fumes are a definite and growing concern in regula¬
tory agencies,- there will be regulations governing it within a
very few years. The current projection of regulation includes
rotation of workers, respiratory protection, monitoring of
temperatures, and measuring of air quality. Studies show that
several simple measures will keep exposure of workers to a
minimum, especially proper ventilation and careful attention
to constant temperatures of hot mix. You should help ensure
that your client won’t be a target of an OSHA investigation
by taking such measures seriously and bringing them to the
attention of those who can effect these precautions.
Put A. Cook is an attorney, and James E. Krause, a law clerk with
Safran Law Offices, Raleigh, NC. The law offices specialize in construc¬
tion-related litigation.
Region I Region III Region V Region VII
Mike DeFrancesco, RRC Dennis McNeil, RRC. RRO, CCS Daniel J. Neuhaus, RRC Colin Murphy, RRC
Langhorne. Pennsylvania Homewood. Illinois Denver, Colorado Seattle, Washington
(215) 757-1450 (708) 799-3599 (303) 342-3902 (206)467-0054
Region II Region IV Region VI Region VIII
C. Allen Kidd. RRC. EIT Paul Ridley Trov F. Brooks. RRC Albert Duwyn, RRC
Charlotte. North Carolina Dallas, Texas Clovis. California Mississauga, Ontario
(704) 553-8285 (214)939-4900 (209) 298-9135 (905)607-7244
10 • Interface June 1998
Correction
The individual charts for each of the
Life Cycle Cost Analyses in the article
by William Kirn in the April 1998 issue
of Interface had some incorrect
figures due to typographical errors. For
that reason, we are reprinting the
charts here. The Life Cycle Cost
Summary chart on page 5 of the April
issue is correct.
Life Cycle Cost Analysis #1
No Maintenance Program
Year 0 1 1 3 4 5 6 7 8 9 10
Dis. Factor (10%) 1.000 0.909 0.826 0.751 0 680 0.621 0.564 0.513 0.466 0.424 0.386
Capital Expense $300,000 $0
PV $300,000 $0
Mgt Overhead $0 so $0 $0 $0 $0 SO SO $0 $0
PV $0 so $0 $0 $0 $0 SO $0 $0 $0
Visual Survey SO so so $0 $0 so SO so $0 $0
PV so so $0 so $0 $0 SO $0 $0 $0
Moisture Survey $0 $0
PV so so $0 so $0 $0 $0 $0 $0 $0
Leaks so so $750 $750 $750 $750 $750 $1,500 $2,250 $3,000
PV so so $563 $510 $466 $423 $385 $699 $954 $1,158
Interior Damage $500 $500
PV so so SO SO $311 $0 $0 $233 $0 $0
Wet Insul Sq. R. 0 25 50 75 100 125 150 175 200 225
Wasted Energy $47 $94 $141 $188 $235 $282 $329 $376 $423
PV Energy so $39 $71 $96 $117 $133 $145 $153 $159 $163
Energy Saved $0
PV so $0 $0 $0 $0 SO $0 $0 $0 $0
Year 11 12 13 14 16 17 18 19 20 Summary
Dis Factor (10%) 0.350 0319 0.290 0263 0.239 0.217 0197 0.179 0 163 0.148
Capital Expense $500,000
PV $175,000 $475,000
Mgt. Overhead $0 $0 $0 $0 $0 $0 $0 $0 $0 $0
PV $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0
Visual Survey $0 $0 $0 $0 $0 $0 $0 $0 $0 so
PV $0 $0 $0 $0 $0 SO $0 $0 $0 $0 $0
Moisture Survey $0 so
PV so SO $0 $0 $0 $0 $0 so $0 $0 $0
Leaks $0 $0 $750 $750 $750 $750 $750 $1,500 $1250 $3,000
PV $0 $0 $218 $197 $179 $163 $148 $269 $367 $444 $7,142
Interior Damage $500 $500 $500
PV $175 $0 $0 $0 $120 $0 $0 $90 $0 $0 $928
Wet Insul. Sq. Ft. 0 25 50 75 100 125 150 175 200 225
Wasted Energy $0 $47 $94 $141 $188 $235 $282 $329 $376 $423
PV Energy $0 $15 $27 $37 $45 $51 $56 $59 $61 $63 $1,489
Energy Saved $0 SO $0 SO $0 $0 $0 $0 $0 $0
PV $0 SO $0 $0 SO $0 $0 $0 $0 $0 $0
$484,558
Life Cycle Cost Analysis #2
Modest Maintenance Program
Year 9 1 2 3 4 s 6 7 8 9 10
Dis Factor (10%) 1.000 0.909 0 826 0.751 0.680 0 621 0.564 0.513 0.466 0.424 0.386
Capital Expense $300,000 $0
PV svto mo $0
Mgt Overhead $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000
PV $909 $826 $751 $680 $621 $564 $513 $466 $424 $386
Visual Survey $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000
PV $909 $826 $751 $680 $621 $564 $513 $466 $424 $386
Moisture Survey $0 $0
PV $0 $0 $0 $0 $0 $0 $0 $0 SO $0
Leaks $0 $0 $250 $250 $250 $250 $250 $250 $150 $250
PV $0 $0 $188 $170 $155 $141 $128 $117 $106 $97
Intenor Damage $0 $500 $0
PV $0 so $0 $0 $0 $0 $257 $0 SO $0
Wes tank Sq. R 0 0 25 25 50 50 75 75 100 100
Wasted Energy $0 $47 $47 $94 $94 $141 SI41 $188 $188
PV Energy so so $35 $32 $’8 $53 n $66 $80 $73
Energy Saved $0
PV $0 $0 $0 $0 $0 $0 $0 $0 $0 $0
Year 11 12
14 16 17 19 20 Summary
Du. Factor (10%) 0 350 0.319 0290 0 263 0239 0217 0.197 0.179 0163 0.148
C
Comprehensive Maintenance Program
Year 0 1 2 3 4 5 6 7 8 9 10
Dis. Factor (10%) 1.000 0.909 0.826 0.751 0.680 0.621 0.564 0.513 0.466 0.424 0.386
Capital Expense $300,000 $75,000
PV $300,000 $28,950
Mgt. Overhead $1,000 $1,000 $1,000 $1,000 $1,000 Sl.000 $1,000 $1,000 $1,000 $1,000
PV $909 $826 $751 $680 $621 $564 $513 $466 $424 $386
Visual Survey $2,000 $1000 $1000 $2,000 $2,000 $2,000 $2,000 S 2.000 $2,000 $2,000
PV $1,818 $1,652 $1,502 $1360 $1242 $1,128 $1,026 $932 $848 $772
Moisture Survey $5,000 $5,000
PV $0 $0 $0 $0 $3,105 $0 $0 $0 $0 $1,930
Leaks $250 $250 $250 $250 $250 $250 $250 $250
PV $0 $0 $188 $170 $155 $141 $128 $117 $106 $97
Interior Damage
PV $0 $0 $0 $0 SO $0 SO $0 $0 $0
Wet Insul Sq. Ft
Wasted Energy
PV Energy $0 $0 $0 $0 SO SO $0 $0 $0 $0
Energy Saved $8,070
PV so $0 $0 $0 $0 $0 so $0 $0 ($3,115)
Year 11 12 13 14 •• 17 18 19 20 Summary
Dii Factor (10%) 0.350 0.319 0290 0 263 0.239 0.217 O.t97 0179 0.163 0.148
Capital Expense $0
PV SO $728 950
Mgt Overhead $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000 $1,000
PV $350 $319 $290 $263 $239 $217 $197 $179 $163 $148 $8305
Visual Survey $2,000 $2,000 $2,000 $2,000 $2,000 $1000 $1000 $2,000 $2,000 $1000
PV $700 $638 $580 $526 $478 $434 $394 $358 $326 $296 $17,010
Moisture Survey $5,000 $5,000
PV SO $0 SO $0 $1,195 $0 $0 $0 $0 $740 $6,970
Leaks $250 $250 $250 $250 $250 $250 $250 $250 $250 $250
PV $88 $80 $73 $66 $60 $54 S49 $45 $41 $37 $1,693
Interior Damage $0 SO $0 $0 $0 $0 $0 $0 $0 $0 $0
PV $0 $0 $0 $0 $0 $0 $0 SO $0 $0
Wet Insul. Sq. R.
Wasted Energy
PV Energy $0 $0 $0 $0 $0 SO $0 $0 $0 $0 $0
Energy Saved $8,070 $6,460 $6,460 $6,460 $6,460 $6,460 $6,460 $6,460 $6,460 $6,460
PV ($1261 ($1261 ($1,873 ($1,699 ($1,544 ($1,402 ($1273 ($1,156 ($1,053 ($956) ($18393)
$144,715
12 Interface June 1998