By Wayne Tobiasson, James Buska and Alan Greatorex ABSTRACT determine how their attic temperature influenced icing. We observed that problematic icings developed very slowly, il at all, when the outside temperature was above 22T Such icings can be avoided by sizing natural, and if necessary, mechanical attic ventilation systems to maintain an attic temperature of 30°F when the outside temperature is 22T. N COLD REGIONS, ICICLES AND ICE DAMS may develop on roofs that slope to cold eaves. Ventilating the space below the snow-covered roof _ with outdoor air to create a “cold” ventilated roof is often an effective way to avoid such problems. Several buildings in northern New York were instrumented to Introduction Icicles and ice dams form at the eaves of some roofs in cold regions. Water that ponds behind ice dams may leak into the building since most steep roofs are configured to shed water, not hold back standing water. Figure t shows two roofs located near Watertown, NY. The two photos of identically constructed buildings were taken within minutes of each other. One roof contains large ice dams and icicles, but the other is ice free. Why? The snow on top of the chimney of one roof is the clue to the differ¬ ence in behavior. That building was not being heated, while the other building was at room temperature. Figure 1 Two identically-constructed roofs photographed at the same time The building on the right, with no icings, was unheated This example is used to illustrate that building heat, not the sun, is the primary cause of ice dams and icicles on roofs. When the sun melts snow on roofs, it also warms the eaves, and this tends to minimize the growth of icicles Certainly, some icicles can form on unheated buildings and from solar heating, but they are usually small, infrequent, and do not cause chronic problems. Pioneering work on ice dams 1, done in 1976, concluded that a combination of insulation, ventilation and correct house design is needed to reduce ice dam formation More recent studies 2’4 also promote use of cold ventilated roofing systems to reduce icings at eaves. These studies also indicate that icings can be reduced by increasing the slope of the roof, by making the surface slippery so that snow slides off, by not installing gutters, and by reducing the overhang at the eaves However, on roofs without gutters, too small an overhang can cause wetting of the walls below or formation of icings on them A 12-in overhang is often a good com¬ promise in cold regions Also, allowing snow to slide off roofs can create hazards 2 Snow guards may be needed to hold snow on slippery roofs 5 Problems in Upstate New York A few years ago, many buildings were built at Fort Drum near Watertown, NY All these buildings have standing seam metal roofing systems above ventilated attics. Standing seam metal roofing systems have both strengths and weaknesses when used in cold regions6. Some of these roofs have remained clear of icicles and ice dams (Figure 2 ) Several have experienced some problematic icicles and ice dams (Figure 3) January 1998 Interface • 17 and others have experienced severe icicles and ice damming (Figure 4). The range in performance is related to the ability of each building’s attic ventilation system to remove heat that enters the attic from the warm building below and heat produced by HVAC equipment located in the attic. Figure 2. Some creep of snotv and cornicing is evident, but no icings occurred on this roof. Figure 3. Minor icings occurred along the eaves of this roof and problem¬ atic icings developed at the base of valleys. Figure 1. Severe, problematic icings developed all along the eaves of this dining facility. We have developed recommendations for solving these specific problems and have attempted to better understand how and when icicles and ice dams form. During our first winter of study (1990-’91), four buildings were monitored to study a range of icing problems from “some” to severe. By “some,” we mean that minor icings have occurred along the eaves and large, problematic icings have developed at some locations such as the base of valleys, as shown in Figure 3. A nearby building not experiencing icing problems was also monitored as a control. This paper describes those findings and uses them to develop ventilation guidelines to minimize icings at roof eaves. We also monitored these buildings after they received attic ventilation improvements. Those readings verified that our guidelines are effective. Initial Measurements Outside air temperature was measured in a small weather shelter in the vicinity of these buildings. Attic air tempera¬ ture was measured near the middle of each attic. All temper¬ atures were measured with thermistors. Temperature mea¬ surements were taken once an hour from Nov. 1, 1990 to April 10, 1991. Battery-operated data collection systems stored the data between our periodic visits to Fort Drum. An engineer at Fort Drum periodically photographed these buildings for us. Findings Observations of these buildings and others indicated that problematic icings seldom grew when the outside temperature was above 22°F. Plots of attic air temperature vs. outside air temperature are presented in Figures 5, 6, and 7 for buildings experiencing no icing problems, “some” icing problems and severe icing prob¬ lems, respectively. Figure 6 is representative of two other buildings that also experienced “some” icing problems. The least-squares equation of best fit and its correlation coeffi¬ cient (r2) are presented on each figure. Horizontal and verti¬ cal lines, representing, respectively, an attic air temperature of 30°F and an outside air temperature of 22°F are also pre¬ sented on each figure. The portion of each graph to the right of the vertical 22T line is warmer than conditions observed to create icings. The portion of each graph below the 30°F horizontal line is also not within the “icing enve¬ lope” because the attic is then so cold that snow on the roof is not melted by building heat. We chose 30°F for the horizontal line instead of 32“F since we expect that there were places in the attics that were somewhat warmer than the places where our thermistors were located. Of the four quadrants created in Figures 5-7 by the 22°F ver¬ tical line and the 30”F horizontal line, the upper left quad¬ rant defines the problem area (i.e., the “icing envelope”). For the roof with no icing problems (Figure 5), very few data points fall within the icing envelope, as expected. For the roof with “some” icing problems (Figure 6), about 6% of the obser¬ vations fall within the “icing envelope.” For the roof with 18 • Interface January 1998 Figure 5: Attic temperature vs. outside air temperature for a roof experi¬ encing no icing problems. Figure 6 Attic temperature vs outside air temperature for a roof experi¬ encing “some” icing problems Figure 7.- Attic temperature vs. outside air temperature for a roof experi¬ encing severe icing problems. Figure 8. Lines of best fit for the three roofs shown in Figures 5-7, along with similar lines (dashed) for two other roofs also having “some” icing problems. severe icing problems (Figure 7), 23% of the data (i.e., 23% of the time during the winter) falls within the “icing envelope.’’ The separate line of points in Figure 7 that runs down toward the lower left corner of the graph represents a 5-day period when the heating system of that building was off due to mechanical problems. Those points provide further evi¬ dence that building heat is the primary source of icing prob¬ lems since, once cool, that building performed out of the “icing envelope.” The lines of best fit for these three roofs are shown together as solid lines on Figure 8 along with similar lines, (shown dashed), for the other buildings we monitored that also had “some” icing problems. This information suggests that icings can be avoided by sizing attic ventilation systems to maintain an attic temperature of 30’F when the outside temperature is 22T. Calculations With knowledge of the thermal resistance of the ceiling and the indoor and attic temperatures, the conductive heat losses from a heated building into its attic can be deter¬ mined To this can be added any heat introduced to the attic by HVAC equipment and any ducting located there. If the assumption is made that during the design condition, the roof is covered with an insulating blanket of snow that reduces conductive heat losses from the attic to near zero, then all the heat in the attic must be removed by ventilating air The following equation applies?: Q = 51 4H/(ta-to) where Q = airflow rate required to remove heat (cfm), H = heat to be removed (BTU/min), ta = attic temperature (’F) January 1998 Interface • 21 and to = outside temperature (°F). This equation uses a spe¬ cific heat of 0.24 BTU/lb °F and a density of 0.081 lb/ft 8 for 30°F air. When attic air and outside air temperatures of 30°F and 22°F respectively are used, the above equation reduces to: Q = 6.43H If this airflow is to be provided by natural stack effect with cold air entering the attic all along its eaves and exhausting all along its ridge, the flow rate created when the attic has nearly equal intake and exhaust openings7 is as follows: Q = 221.3A[Ab(ta-to)/(ta+460)]0-5 where Q = stack-induced flow (cfm), A = free area of inlet openings (ft 2), Ab = height difference between inlet and exhaust openings (ft), ta = attic temperature (°F) and t0 = outside temperature (°F). This equation uses a discharge coefficient for the openings of 0.65, and a gravitational con¬ stant of 32.2 ft/s 2. If the inlet and outlet areas are not about equal, a correction must be applied. 7 When attic air and outside air temperatures of 30°F and 22°F respectively are used, the last equation reduces to: Q = 28. 3A Ab 0 5 To determine the free area of inlets needed to cool an attic enough by natural, stack-induced ventilation, the second and fourth equations are equated. Then, A = 0.227H/Ab0-5 The coefficients in the above equations changed slightly from those in previous versions of this paper. 8 The free area of inlet openings (A) is about 8 percent less since this report uses a density of 0.081 lb/ft 8 for 30°F air instead of the stan¬ dard air density of 0.075 lb/ft 8 that we used in our previous reports. Note that the free area of inlet openings (A) is in square feet Multiply by 144 to get it in square inches. If the required inlet and outlet areas can be provided so as to ven¬ tilate the entire attic, natural ventilation will suffice to keep the attic cool enough to prevent icings. If the required inlet and outlet areas cannot be provided, mechanical ventilation will also be needed. A design firm used our calculations to develop recommen¬ dations for attic ventilation improvements for several build¬ ings at Fort Drum. Those improvements were made in 1993 on four of the buildings we had been studying. We contin¬ ued to monitor these buildings to determine the effect of the modifications. The attic described by Figure 7 had experienced severe icing problems. However, it needed help in the form of improved natural ventilation or mechanical ventilation for less than 23% of the winter. We were not able to provide enough inlet area to completely solve this attic’s icing prob¬ lems using only natural ventilation. Thus, several large fans were installed near the ridge as shown in Figure 9. The fans were not dampered. This allows the fan openings to serve as outlets for natural ventilation, thereby reducing the amount of time that mechanical ventilation is needed. The fans are thermostatically controlled, since they are needed infrequently. They operate only when the attic tem¬ perature is above 30°F and the outside temperature is below 22’F. We installed instrumentation to monitor when the fans are used. During the winter of 1995-’96, these fans were used only 20% of the time. Figure to compares the modified building to a similar unmodified building for the period Nov. 15, 1993 to Feb. 23, 1994. Both buildings were having similar severe icing problems before one was modified. The portion of each data set to the right of the 22°F outside air temperature line in Figure to relates to natural ventilation since the fans cannot operate when it is warmer than 22°F outside. The dramatic difference in that portion of the two data sets indicates that natural ventilation has been improved significantly. We expect that much of this improvement would not have been achieved if the fans contained louvers that were opened only when the fans were on. The “hunk” taken out of the data set for the building with improved attic ventilation reflects the contribution of the mechanical ventilation system. The mechanical system has been able to keep that attic out of the “icing envelope” most of the time. Without mechanical ventilation, it appears that the attic would have operated within the icing envelope for a significant amount of time with problematic icings expect¬ ed. This verified our feeling that natural ventilation alone would not solve the icing problems being experienced by some of these buildings. Figure t1 shows the two buildings just discussed on the same date (Jan. 12, 1994). The unmodified building is sub¬ jected to severe icings all along its eaves. There are only a few small icicles at the base of the valleys of the building with improved attic ventilation. All other irregularities along the eaves of that roof are snow cornices, not icicles. Seven large fans were installed to mechanically ventilate this attic. Each one consumes about one kilowatt of power. Using the calculations discussed in this paper, four such fans would be enough to do the job but the designers used seven fans. To determine if only four fans would suffice, on Feb. 23, 1994, we had three of the fans turned off and blocked with sheet metal to preclude both mechanical and natural ventilation through them. Figure 9: Attic ventilation fan installed near ridge of modified building. 22 ■ Interface January 1998 The natural ventilation portion of the data for openings provided by four fans did not change noticeably from that when openings were provided by seven fans. When mechan¬ ical ventilation was needed, the four fans kept the attic out of the “icing envelope” almost as well as the seven fans did. No large icings formed on the modified building with only four of the seven fans working. These findings convinced us that the design approach presented in this paper can be used to size natural and mechanical ventilation systems for solv¬ ing icing problems. We ultimately recommended using five fans on this facility in order to have some redundancy in case of operational problems with any of the fans. Using the test results from the four buildings modified in 1993, we worked with the Fort Drum Directorate of Engineering and Housing to design attic ventilation improve¬ ments for the remaining 53 buildings. Attic ventilation modi¬ fications were completed on all those buildings during the summer of 1995. The winter of 1995-96 provided plenty of snow and cold weather to adequately test the modifications. There were no reports of problematic ice dams or icings on any of the modified buildings. By changing these roofs from hot, poorly-ventilated systems to cold, well-ventilated systems, the meltwater that formed problematic icings at the eaves was not generated in cold weather. Summary We determined appropriate design temperatures of attic ventilation systems to minimize icing problems by monitor¬ ing several buildings in northern New York, all but one of which were experiencing icing problems. Problematic icings appear to develop very slowly, if at all, when the outside temperature is above 22°F. We feel that, owing to variations in temperature within an attic, design should be based on an attic temperature of 30°F. Thus we recommend that, to eliminate icing problems, attic ventilation systems be sized to maintain an attic tem¬ perature of 30°F when the outside temperature is 22°F. Fifty-seven buildings experiencing icings were modified using these guidelines to improve attic ventilation. Severe icings did not form on them after they were modified. Instrumentation installed to monitor their performance has Figure tO: Attic temperature vs. outside air temperature for a building with severe icing problems and a similar building with improved attic ven¬ tilation experiencing no icing problems. validated our design approach. Properly designed attic ventilation systems that create cold ventilated roofs avoid the many problems associated with ice dams and icicles along roof eaves. Our research was conducted on relatively large buildings. Other work we have done using the same design approach indicates that icing problems on most smaller residential buildings can be solved by providing or improving on natur¬ al ventilation (mechanical ventilation is usually not needed). In homes it is important to ensure that the natural ventila¬ tion provided to cool the roof is not somehow blocked. Also, heating and ventilating ducts that pass through the attic should be well sealed and insulated and the heat they add to the attic should be considered when sizing the venti¬ lation system. Finally, good insulation and continuous air barriers between the living space and the attic are essential so as to minimize the passage of heat and warm air into the attic. In cold regions, vapor retarders are often necessary to reduce moisture migration. The ventilation provided to mini¬ mize icings also serves as a second line of defense against accumulation of moisture in attics. Figure 11: Both buildings from Figure to photographed at the same time. The unmodified building shown at the left was experiencing severe icings. The other building with improved attic ventilation bad no icing problems. January 1998 Interface • 23 Acknowledgements This work was funded under DA Project 4A762784AT42, Installation Management in Cold Regions, Task BS, Work Unit 019, Deterioration Resistant Building Technology for Cold Regions. The authors thank Gary Dahl, Chief of Buildings and Structures, Directorate of Engineering and Housing, Fort Drum, NY, for his support and assistance on this project. This is an updated version of the paper, “Ventilating Attics to Minimize Icings at Eaves,” that appeared in Issue 21 of Energy and Buildings, published in 1994 by Elsevier Science S.A. s 1 Grange, H. L. and Hendricks, L. T., “Roof-snow Behavior and Ice Dam Prevention in Residential Housing,” Bulletin 399, Agricultural Extension Service, University of Minnesota, St. Paul, MN, 1976. 2. Tobiasson, W., “Roof Design in Cold Regions,” Proceedings of the First International Conference on Snow Engineering, CRREL, Hanover, NH, 1989, Special Report 89-6, pp. 462-472. 3 Mackinlay, I., “Architectural Design in Regions of Snow and Cold,” Proceedings of the First International Conference on Snotv Engineering, CRREL, Hanover, NH, 1989, Special Report. 89-6, pp. 441-455. 4. De’Marne, H., “Field Experience in Control and Prevention of Leaking from Ice Dams in Northern New England,” Proceedings of the First International Conference on Snotv Engineering, CRREL, Hanover, NH, 1989, Special Report. 89-6, pp. 473-482. 5. Tobiasson, W., Buska, J., and Greatorex, A., “Snow Guards for Metal Roofs,” Interface, January 1997, pp. 12- 19. 6. Tobiasson, W., and Buska, J., “Standing Seam Metal Roofing Systems in Cold Regions,” Proceedings loth Conference on Roofing Technology, Rosemont, IL, 1993, National Roofing Contractors Assoc., pp. 34-44. Also available as CRREL Mise. Paper 3233. 7. ASHRAE Handbook: Fundamentals, IP Edition, American Society of Heating, Refrigerating and Air Conditioning Engineers, Inc., Atlanta, GA, 1989, p. 23.8. 8. Tobiasson, W., Buska, J., and Greatorex, A., “Ventilating Attics to Minimize Icings at Eaves,” Proceedings of the Cold Climate HVAC ’94 Conference, Rovaniemi, Finland, March 1994. This report was updated and published in 1994 by Elsevier Science, S.A. in Issue 21 of Energy and Buildings and a condensed version of that paper in I-P units was also published in the March/April 1995 issue of Home Energy magazine. Wayne Tobiasson James Buska Alan Greatorex About The Authors the Roofing Industry Educational Institute (RIEI), and is an honorary member of RCI. James Buska is a Research Civil Engineer with CRREL. He has been conducting applied research on cold regions roofing technology for the last 13 of his 21 years tvith CRREL. Buska has B.S. and M.S. Degrees in Civil Engineering from Montana State University. He is a member of ASCE. Alan Greatorex is a Civil Engineering Technician with CRREL. He has tvorked on building technology for the past 24 years, with much of that focusing on moisture in roofs and snotv load design crite¬ ria. Greatorex has an associate degree in Architecture and Building Technology from Vermont Technical College. Wayne Tobiasson, now retired, was a Research Civil Engineer with the U.S Army Corps of Engineers’ Cold Regions Research and Engineering Laboratory (CRREL) in Hanover, NH. He has a B S. in Civil Engineering from Northeastern University and a Masters of Engineering from Dartmouth College. He is a member of the American Society of Civil Engineers (ASCE), has been a member of the faculty of Region I Mike DeF’rancesco, RRC Langhorne, Pennsylvania (215) 757-1450 Region II Joe Hale, FRCI Salem, Va. (540) 389-8282 Region III Dennis McNeil, RRC. RRO, CCS Homewood, Illinois (708) 799-3599 Region IV Brian Gardiner, RRC, CCS Austin, Texas (512) 443-7255 Region V Daniel J. Neuhaus, RRC Denver, Colorado (303) 342-3900 Region VI Troy F. Brooks, RRC Clovis, California (209) 298-9135 Region VII Colin Murphy, RRC Seattle, Washington (206) 467-0054 Region VIII Albert Duwyn, RRC Mississauga, Ontario (905) 607-7244 24 • Interface January 1998
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