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Building Code Occupancy Groups: Challenges for the Building Envelope Professional

December 5, 2015

Buildings come in all shapes
and sizes, are utilized for just
about every conceivable purpose,
and have several different
types of occupancies. For
the building envelope professional
who is asked to evaluate, investigate,
develop repairs, or observe repairs, certain
occupancy classifications can sometimes
be more challenging than others. What
may be challenging for one occupancy type,
however, may not even be an issue for
another type. This article will review the
different types of occupancies classified
by the building code and discuss some of
the operational and managerial challenges
and difficulties encountered by the authors
when undertaking building envelope investigations
and repairs.
Chapter Three of the International
Building Code (IBC) defines occupancy classifications.
The IBC identifies ten occupancy
groups:
1. Assembly: Groups A-1, A-2, A-3,
A-4, and A-5
2. Business: Group B
3. Educational: Group E
4. Factory and Industrial: Groups F-1
and F-2
5. High Hazard: Groups H-1, H-2, H-3,
H-4, and H-5
6. Institutional: Groups I-1, I-2, I-3,
and I-4
7. Mercantile: Group M
8. Residential: Groups R-1, R-2, R-3,
and R-4
9. Storage: Groups S-1 and S-2
10. Utility and Miscellaneous: Group U
Within each occupancy group, there
may be several subgroups. The IBC provides
definitions for and several examples of
what type of occupancy may be within each
group. For example, Group A-1 is defined as
a structure or portion thereof that usually
has fixed seating; intended for the production
and viewing of the performing arts or
motion pictures; including, but not limited
to, motion picture theaters, symphony and
concert halls, television and radio studios
admitting an audience, and theaters.
The occupancy group is used to determine
the requirements that are applicable
for a number of other building code criteria
and requirements. These include the construction
type; building area and height limitations;
egress requirements; the maximum
number of occupants in an area or space;
the fire ratings for floors, walls, and roof
assemblies; and many other items covered
by and defined in the code.
When working on occupied structures,
the building envelope professional should
be aware of who the client is and the type
of occupancy, how the occupancy will be
impacted by project site restrictions or
restrictions to various areas of the building
needed to implement the repair, the anticipated
schedule, and other requirements of
the building code.
HOSPITALS AND HEALTHCARE
FACILITIES: INSTITUTIONAL GROUPS
I-1 AND I-2
Occupied and operational hospitals
and healthcare facilities can often provide
unique and challenging environments for
building envelope professionals. These facilities
need to function around the clock, 24
hours a day, seven days a week. These facilities
often have several entities with which
the building envelope professional may need
to interface and communicate. These may
include the hospital engineering staff, the
hospital operational staff, contractors and
subcontractors, program managers, architects
and engineers, material suppliers, or
even attorneys. One advantage to working
in this particular occupancy group is that
no matter who may retain the building
envelope professional, the various parties
involved are often generally fluent in the
various construction methods and activities
of the hospital, and typically provide
whatever assistance is needed to ensure the
project(s) proceeds as smoothly as possible.
The building envelope professional may
be retained by any one of the entities mentioned
above. Typically, we have found that
it is best when a single-person point of contact
is established as the client representative
with whom the building professional
communicates. This is because communication
can become unclear and problematic
if the project is set-up so there is no clear
line of communication and hierarchy among
the project team. We have been involved
De c e m b e r 2 0 1 5 I n t e r f a c e • 9
in instances where the building envelope
professional is retained through a program
manager who invoices to the hospital, but
the invoices for the building envelope professional’s
services must first be approved
by the hospital board so that payment for
services may flow backwards through this
process. As a result, it should be anticipated
that the payment process for work
performed could be delayed from what may
normally be expected.
Depending on the nature of the work
being performed, access to interior spaces
may be required. This is the case if interior
demolition or renovation work is to take
place—for example, in response to repairing
damage caused by leakage (Figure 1). One
of the biggest challenges is shutting down
the rooms, floors, or sections of the hospital
to facilitate the interior work. Depending on
the nature of hospital operations, this may
be very difficult—for example, if the affected
area happens to be the emergency department
or if reroofing is to take place over
the operating or surgery rooms. In some
cases, there may be no way to physically
shut down an area of the hospital. We have
had experiences where repair work was to
take place in or around a trauma heliport
located on a roof. In these cases, complete
evacuation of the work area with only 10 or
15 minutes’ notice may be required.
Depending on the length of time a particular
space is shut down, the cost associated
with the room shutdown can exceed
the cost of the envelope repairs ten or twentyfold,
or even more. As a result, the scheduling
demands often placed on a project can
be complex and very difficult to deal with,
whether during an investigation or during
the actual construction. Anticipate that the
work will need to be performed in a flexible
manner to accommodate the building
operations, but also as quickly as possible.
Often, certain investigation activities must
be performed at night or during off-hours.
Repairs usually require close and extensive
coordination with the hospital operational
staff—for instance, if noise will be created
during reroofing or exterior façade repairs,
or if materials need to be delivered through
the interior. When work is occurring on the
interior, anticipate the possibility of using
life-safety features such as special air locks,
access controls, and air purifying equipment
to isolate the work area from the other
areas of the hospital that are to remain
operational.
PRISONS AND
PENITENTIARIES:
INSTITUTIONAL
GROUP I-3
Prisons and penitentiaries
pose a very unique
set of challenges to the
building envelope professional.
With this occupancy
group, it is the
occupants who make
working in the environment
the most challenging.
As a result, security
rules and procedures
for the facility need to
be followed by all those
performing work. These
rules and procedures
vary greatly from the local
county lockup to a federal
super maximum-security
(“supermax”) prison. At
the smaller local prisons,
a single guard may be
appointed to escort and
watch over the building
envelope professional or
construction team members,
provided no one
leaves sight of the guard. For maximumsecurity
prisons, we have experienced one
heavily armed guard required for each person
who is performing work at the facility.
For the more secure facilities, access
to and from the work areas can be a rigorous
and time-consuming experience. Access
and security procedures often involve first
reporting to the public entrance and waiting
for the appropriate escort. From this public
entrance, the escort will take the team to a
separate gate where a series of guards will
document and record all the tools, materials,
and supplies that are being brought
into the facility for each person. Often there
may be two perimeter security checkpoints.
No one can proceed to the next checkpoint
until all members of the team or crew are
through the first checkpoint.
Individual guards might be provided for
each member, and the caravan is escorted
to the investigation or work area. If it is necessary
to access the cellblock living areas or
open areas where inmates are free to move
about, anticipate some harassment or comments
from inmates. The guards usually
instruct the team not to make eye contact or
talk when passing through the facility. Rest
assured, the guards are specifically trained
1 0 • I n t e r f a c e De c e m b e r 2 0 1 5
Figure 1 – Intensive care room with damaged interior gypsum finishes completely removed to address issues
with the exterior wall cladding.
for these situations. Upon leaving for the
day, the same check-in process is repeated
in reverse for checkout. All of the tools,
materials, and supplies are verified and
had better be accounted for. Do not leave
anything behind, or it will take a very long
time to resolve the issue and for you to get
home; otherwise, you can plan on spending
the night in a cell (Figure 2).
The entry and exiting
process can take a
significant amount of
time and therefore limit
the amount of actual
work time. Construction
schedules are often
stretched out, and it
takes longer to complete
even the simplest
of repair projects. We
have experienced simple
check-in and out of the
more secure facilities in
excess of three hours.
Don’t plan on going out
to lunch; the chow line
can be a real experience.
FOOD PROCESSING
PLANTS: FACTORY
INDUSTRIAL GROUPS
F-1 AND F-2
We are fortunate in
the United States and
Canada to have good government
regulation, oversight,
and inspection of
matters concerning the
health and safety of the
foods that we consume.
The regulations
and oversight
are a major reason
why consumers
can purchase
food and drink
and be reasonably
assured that it has
been checked and
approved, from a
health and safety
standpoint, for
distribution and
sale to suppliers,
grocery stores, and
restaurants.
Our experience
with food processing
plants has been
at chicken, turkey, snack and candy, beverage,
cheese processing, and vegetable/
salad plants. These facilities represent a
unique and special building use because
their operations are regulated and overseen
by the United States Food and Drug
Administration (FDA) and need to meet safe
food quality (SFQ) certifications. The equivalent
Canadian agency is the Canadian Food
Inspection Agency (CFIA).
With this occupancy group, we
have found that there are companyspecific
health, safety, and security procedures
that must be strictly followed for
working both inside and outside of the
building(s). Contamination of food is the
primary concern, and company, FDA, and
CFIA inspectors have the serious job of
checking that the food being processed is
safe for consumption by the public. As such,
the inspectors have the power and authority
to potentially stop or even shut down plant
operations if there is a breach in health
or safety or a contamination of the foodprocessing
operation. Because of that, leaks
into the building or debris falling from the
ceiling and onto the processing operations
cannot be tolerated. In our experience,
there is usually a person assigned to accompany
and watch the personnel working
inside and outside the building. Good and
frequent daily communication with the designated
plant person(s) in charge of working
on plant property is essential to achieving a
successful project outcome.
Food processing plants often function
in 24/7 mode, in three shifts: two work
shifts and one shift dedicated to clean-
1 2 • I n t e r f a c e De c e m b e r 2 0 1 5
Figure 2 – Project team being successfully released from a supermax
prison at the end of the workday.
Figure 3 – The roof insulation at cold storage or freezer buildings can be extremely thick.
ing and repair and/or
maintenance. As such,
working on the inside
to perform inspection
or to provide protection
against falling debris
from ceilings may
require wearing special
clothes and shoes,
a hairnet, and safety
goggles.
Most food plants
have a cold storage or
freezer area, and this
will likely have a major
impact on investigation
and construction
activities. The cold
storage or freezer area
may be a separate, selfcontained,
stand-alone,
pre-engineered enclosure
within the building
envelope, or may be contained within the
walls and roof of the structure. Ascertaining
which of these building enclosure systems
is in place must be established early on so
that the proper design and construction
considerations can be made.
Proper clothing is necessary when working
in cold storage areas, and a jacket,
hat, and gloves come in handy. Inspection
openings are useful and can help identify
the as-built roofing assembly, number of
roofing layers, method(s) of attachment, etc.
We have found that rigid board insulation in
compact roofs above cold storage areas can
be 12 inches or more in overall thickness
(Figure 3). Also, during active operations,
the top surface of the roof deck is relatively
cold, and condensation may form on the
roof deck surface when the roof deck is
exposed to the environment after tear-off.
This can present a significant challenge
when installing a replacement roof system.
These facilities often have very congested
rooftops with numerous types of mechanical
equipment and penetrations that complicate
the investigative and roof replacement
processes (Figure 4).
CONDOMINIUMS AND MULTIFAMILY
STRUCTURES: RESIDENTIAL GROUPS
R-1, R-2, R-3, AND R-4
Condominiums and multifamily buildings
are usually managed by an independent
company retained by the homeowners’
association to be their representative. One
or more persons are assigned responsibility
to be the property manager. The manager
has responsibility for managing the building
and grounds, and this usually includes
repairs and maintenance of the building
enclosure and common elements. Work
performed to any component of the building
enclosure impacts
all of the residents.
Therefore, it is very
important that each
of them be notified, in
writing, through the
property manager, of
any work activities to
be done. The manager
reviews and helps
coordinate work
activities to minimize
the impact to the residents.
A few examples
of major impacts
that can occur are
the use of elevators,
use of parking, designated
access and
staging areas at both
the exterior and the
interior, noise and
work hours, and odor
control (Figure 5). It
is a good practice to
post signs notifying
occupants that work
is taking place.
Many municipalities
have ordinances
that regulate the hours that work can take
place, as well as safety requirements, such
as use of propane torches and hot materials.
If the interior needs to be accessed—
whether daily or infrequently—it will be necessary
to protect floor and wall surfaces and
De c e m b e r 2 0 1 5 I n t e r f a c e • 1 3
Figure 4 – Congested roof over a freezer building. The roof will be difficult to efficiently remove and replace.
SOME TIPS FOR DEALING WITH
CHALLENGING OCCUPANCIES
Be aware of:
• Odor-control requirements
• Hazardous materials handling and use
requirements
• Noise-control requirements
• Restrictions for use of flame/torch
• Security procedures
Be familiar with:
• Emergency procedures and contact information for
key people
• Fall-protection and safety requirements
• Use of hydraulic lifts
• Insurance requirements
Be prepared to include:
• Identification and badging
• Background checks
• Waivers, releases, and sign-off forms
• Hard hats, safety glasses, and other personal
protective equipment (PPE)
• Safety cones, caution tape, and other safety
procedures
• Compatible radios and communication devices
finishes, travel paths, and routes. We have
seen this taken to extreme requirements,
such as removal of the temporary protection
on a daily basis and reinstalling it daily so
that it would appear in the evening hours as
though no traffic took place that day at all.
Protection of landscaping and grounds and
repairs after the work is completed is another
major consideration that can be a huge
issue, depending on the circumstances and
type of property.
Each condominium and multifamily
property is different and will have unique
requirements for that individual property.
Learning and understanding all of the rules
and regulations for the property helps make
the property manager look good in his/her
job, produce a satisfied customer, and promote
repeat business.
SUMMARY
Depending on the circumstances, any
occupancy group can result in an extremely
challenging environment for the building
envelope professional. Whenever a major
construction activity is undertaken, such as
a roof replacement, window replacement, or
façade repair, these are infrequent activities
from the perspective of the building users
and occupants. Therefore, it is necessary to
inform and educate the client and the occupants
about the construction process and
to plan the repair in a collaborative manner.
We have learned that constant, clear
communication is key. This is critical when
dealing with any occupancy, but when the
occupancy creates additional challenges,
the communication will likely require greater
attention to detail and focus with the construction
team, building manager, and project
operations personnel who are involved.
Following the project-specific rules and
regulations for safety and security are essential
for a smooth-running and successful
outcome. Let your client, the building users,
and the affected parties know, on a very frequent
basis, what is going to happen, when
it will happen, and how it is going to impact
their roles and duties. If handled properly,
work on the most challenging occupancies
can often be some of the most professionally
rewarding experiences.
Christopher W.
Giffin, RRC, AIA,
is a principal with
Wiss, Janney,
Elstner Associates,
located in Atlanta,
Georgia. He is a
licensed architect
and Registered
Roof Consultant
and is a past president
of the RCI
Georgia Chapter.
In his 20 years
of construction experience, he has worked
on such notable projects as the Candler
Building, The Grove Park Inn Resort & Spa,
Fort Benning Barracks, U.S. Cellular Field,
LSU Tiger Stadium, and Fenway Park.
Christopher W.
Giffin, RRC, AIA
Richard S. Koziol,
AIA, is a principal
with Wiss, Janney,
Elstner Associates,
Inc. (WJE), in
Northbrook, Illinois.
He is a licensed
architect with over
30 years’ specialized
experience in
building envelope
consulting. He has
been a past president
of the RCI
Chicago Area Chapter. Notable projects
include Indian Community School of
Milwaukee, Lowe’s Corporate Headquarters,
Rotunda at University of Virginia, LBJ
Library Plaza, and Ewing Cultural Center,
Bloomington, Illinois.
Richard S. Koziol,
AIA
1 4 • I n t e r f a c e De c e m b e r 2 0 1 5
Figure 5 – Façade access equipment installed on a condominium roof where swing stages will pass directly in front of the unit windows.