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Fall 1989 RCI Interface Newsletter

September 25, 1989

RCI Interface FALL 1989

Message From the
President
It takes all of our
members’ active involve¬
ment to keep RCI
moving forward. It is not
conceivable that our or-
By: George Kanz, PE,
CRC
Shive-Hattery
Engineers
Cedar Rapids, Iowa
ganization will ever be large enough that it will not
need each member’s active commitment for the or¬
ganization to be successful.
Some of our members’ activities include:
Joe Hale, of HDH Associates, Roanoke, Virginia,
serves as Region Director for Region 2 and Chairper¬
son of the Asbestos Committee. Among other things,
Joe has successfully put together an EPA accredited
continued on page 7
An Historic Development
in the Quest for
Understanding Wind
Uplift Testing
By: Single Ply Roofing Institute
When the Single Ply Roofing Institute was in its infancy,
the industry was faced with the possible elimination from the
ICBO code of ballasted roofing systems. SPRI took on the
challenge of providing data that demonstrated their safe and
effective use, and in cooperation with ICBO Evaluation Ser¬
vice staff and the ICBO Evaluation Committee, developed
acceptance criteria for ballasted systems. SPRl’s technical
committee recognized then that one of the major problems af¬
fecting the industry was the lack of a single, meaningful test
procedure to evaluate the various installation methods used
in single ply roofing. –
continued on page 2
Not What They Appear To
Be
By: Victor Bedikian
CB Roofing Consultants
Inc.
New Orleans, LA
In the construction in¬
dustry, the appearance of
conformity to the contract
documents does not al¬
ways prove true when in¬
vestigated in depth. One
frequent example of this
type is the apparent confor¬
mance of thru-wall flashings in brick masonry walls. The
need for this type of detail in many roof top conditions is in¬
controvertible. Brick is porous and will allow rain water to
penetrate unless something is done to prevent it. Details in
“Architectural Graphic Standards” and SMACNA’s “Ar¬
chitectural Sheet Metal Manual” clearly show how this
should be done. The sheet metal, as is shown in Detail A on
page 6, must pass completely through the brick wall. These
details are routinely placed by architects and engineers on
their contract drawings. However, if a job is not closely su¬
pervised, the appearance of conformity may be all there ac¬
tually is.
If a small sec¬
tion of counter¬
flashing at the
joint is pried and
pulled away, the in¬
spector will often
find the imbed-
If a job is not close¬
ly supervised, the
appearance of con¬
formity may be all
there actually is.
ment into the wall
is no more than 3/4
of an inch (See Detail A on page 6). The reason this is so
often done is that the general contractor does not like having
the mason come out to build part of the wall, then have the
roofer install the sheet metal, and finally, have the mason
come back to complete the wall. It is much easer, and less
costly, to build the brick wall first and run a saw cut in the
brick joint 3/4″ into the wall giving the appearance of thruwall
flashing. The general contractor and roofer often
continued on page 6
Newsletter of The Roof Consultants Institute
2
Six years later, there are many different agencies using
different test methods, with little or unknown correlation
Review of European Experiences – H.J. Gerhardt, WSP,
West Germany
among them. It has become prohibitive for manufacturers to
run test programs to satisfy all the diverse requirements.
More important, it is virtually impossible for the owner,
designer, specifier or consultant to keep track of the test
results reported and understand the meaning and significance
of each.
On May 17-18, 1989, the first session of a special
Workshop on Wind Uplift Test Procedures for Roof Systems
was held in Dallas, Texas. The session was organized by an
It is virtually im¬
possible for the
owner, designer,
specifier or con¬
sultant to keep
track of the test
results reported
and understand
the meaning and
significance of
each.
ll-member industry¬
wide Steering Com¬
mittee, and was at¬
tended by 40 invited
experts with back¬
grounds in roofing
and wind dynamics.
The session provided
an opportunity for
this group to identify
key issues within the
context of a general
discussion of wind in¬
duced roof uplift resis¬
tance testing.
Dallas Program
Highlights
The Dallas program consisted of the following prepared
presentations:
Keynote Address – Richard Fricklas, RIEI
Field Experiences – Dick Baxter, Carolina Roofing Ser¬
vices, Inc.
Existing Test Procedures – Richard Coursey, IPS Elastomerics.
Inc.
Wind Dynamics – J.A. Peterka, Colorado State University
Full Scale Testing – R.J. King, Carleton University
Round Table Discussions and Reports
Following these presentations, concurrent round table dis¬
cussions were held on the following subjects:
Dynamics of Roof Uplift Problems
Static vs. Dynamic Testing
Is There an Ultimate Stand-Alone Test Procedure?
A Proposal for Full-Scale Testing
Ballasted Roofs
Attached Roofs
The meeting culminated in a series of reports from the
round table discussions.
In particular, the adequacy of available test procedures for
existing roof systems was discussed and the following con¬
clusions reached:
A. The present test method (Factory Mutual’s 5X9
Uplift Table) is adequate in screening fully adhered systems
for wind performance in the field.
B. There was no resolution on how to test ballasted sys¬
tems. It was generally agreed that adequate data exist on
present systems; however, procedures for testing innovative
ballasted systems are not clear. Wind tunnels or techniques
using full scale models and high velocity, large area air flows
are possibilities.
C. Dynamic testing was proposed as the preferred test
method for evaluating mechanically attached systems. Ex¬
perimentally induced failures resemble field failures, and
testing for system fatigue appears to be important. Several
European laboratories are developing dynamic test proce¬
dures.
Result of the Workshop
The result of the workshop was the identification of five
action issues which are now being reviewed by separate task
groups. These issues are:
continued on next page
Newsletter of The Roof Consultants Institute
3
• Dynamic Testing for Mechanically Fastened System
The result will likely be a recommendation that the U.S.
adopt this test procedure.
• Research Agenda
There has been little cooperation between companies and
laboratories conducting research. Different project areas
serve different clienteles. Currently there is no priority rank¬
ing of research needs. The result will likely be a ranked list¬
ing of uplift resistance research needs.
• Field Information
There is a lack of performance data and a dearth of diag¬
nostic techniques available on wind uplift resistance. The
result will likely be a report on this topic at the next
workshop.
• Ballasted Roof Systems
Existing procedures and dynamic testing are not readily
applicable to ballasted systems. Current code and insurance
acceptances are based primarily, and not systematically, on
wind tunnel data. Thus, no standard procedure exists for the
evaluation of innovative ballasted systems. The result is like¬
ly to be a recommended procedure for systematically testing
ballasted roof systems.
• Technology Transfer and User Awareness
Communication is poor on wind uplift resistance issues in
roofing systems. Applications and limitations of existing test
procedures are not well understood. The result likely will be
the recommendation of specific actions to improve technol¬
ogy transfer of wind uplift resistance data and knowledge.
Next Workshop in Oak Ridge, TN, November 8-9
The reports of the five task groups will be presented and
discussed in depth at the next Workshop on Wind Uplift, to
be held on November 8-9, 1989, in Oak Ridge, Tennessee.
This workshop will be open to anyone with an interest in the
topic of wind uplift resistance testing for roofs.
RCI is a co-sponsor of the Workshop on Wind Uplift. In
this landmark event,
SPRI and other co¬
sponsors have joined
together to raise the
industry’s collective
understanding of this
most complex issue.
In the long run, the
goal is better unifor¬
mity in method¬
ologies, strong
The reports will
be presented at
the Workshop on
Wind Uplift on
November 8-9,
1989 in Oak
Ridge, TN
correlations among
test laboratories, and more practical, reliable, and usable data
on the subject of the wind performance of roofing systems.
For more information on the Workshop on Wind Uplift,
contact Ruth Warshaw, SPRI, 760 Highland Ave #8, Need¬
ham MA 02194,617/444-1177 or RCI Headquarters, 7424
Chapel Hill Road, Raleigh NC 27607, 919/859-0742
This article was prepared with the assistance of SPRI
members George Courville, Oak Ridge National Labs; Dave
Roodvoets, Dow Chemical Co.; Brian Whelan, Samafil Inc.
Photos courtesy of Dow Chemical Co and RCI.
Past President Ruth
Warshaw Assumes
Managing Director Role
at SPRI
The Single Ply Roofing Institute (SPRI) is pleased to an¬
nounce the appointment of Ruth Warshaw to the position of
managing director. She will serve under the direction of Carl
Wangman, CAE, SPRI’s executive vice president and chair¬
man of the board of The Breeden Company.
Ms. Warshaw was one of the original members of the
steering committee that founded SPRI. She served on the
SPRI Board of Directors from its inception in 1982 until her
departure from the roofing industry in 1987. During that
period, she held a variety of positions in the organization in¬
cluding public relations chairman, annual meeting chairman,
and long-range planning committee chairman; she served as
president from 1985-1986.
Her responsibilities at SPRI will include meeting and con¬
vention planning, publications, committee support, publicity
and public relations, and general administrative duties.
Newsletter of The Roof Consultants Institute
4
Newsletter of The Roof Consultants Institute
5
THE ROOF CONSULTANTS INSTITUTE
Proudly Presents Our
1990 RCI NATIONAL CONVENTION
March 19-21, 1990
Chicago, Illinois
• Expand Your Knowledge
• Network With Other Professionals
• Explore New Products and
Methodology
• RCI Certified Roof Consultants
Examination
• Annual Meeting of The Roof
Consultants Institute
• Social and Business Contacts
• Entertainment
• Spouse Program
• President’s Banquet and Awards
Ceremony
• Auxiliary One-Day Metal Roofing
Seminar — March 22, 1990
…See You in Chicago, Illinois!
Newsletter of The Roof Consultants Institute
6
not what they appear to be
continued from page 1
believe that the thru-wall flashing is not really necessary.
They consider it one of those Cadillac details for which ar¬
chitects are noted. The problem with that view is that some¬
time after completion of the roof, the roof begins to leak near
the masonry wall. Rather than accept the fact that the leak is
The general con¬
tractor and the
roofer often
believe that the
thru-wall flashing
is one of those
Cadillac details for
which architects
are noted.
caused by the
bogus, thru-wall
flashing and cor¬
recting it, the
general contractor
insists on finding
the cause else¬
where. Going
through a series of
unsuccessful at¬
tempts to stop the
leak, he first tries
to silicon the brick
wall. This is almost
always futile. In
my experience, silicon treatment of a brick wall does not
work. It seems to be one of those products on the market
which feed on wishful thinking. Its main attribute is that it is
cheap. If it would work, it would be wonderful but it just
adds a little more to the final cost.
Next, more costly repairs are tried such as replacement of
the base flashing, reworking areas in the field membrane
around nearby penetrations, and replacement of sections of
the coping. The avoidance of admitting the true cause of the
leaking is understandable. To tear out large sections of brick,
installing the flashing and then rebuilding the wall is very
costly. It is almost never achieved without a law suit.
Another false diagnosis which frequently occurs is the
case of brick veneer walls which begin to leak. A leak which
is blamed on the roof system at first, turns out to be caused
by poor brick masonry work. When water pours in around
the baseboard, sheet metal work at the roof level is usually
suspected. Very often this is the case: water getting behind
the joints and working its way down inside the stud space
and entering at the floor line. Sometimes, however, the cause
is due to sloppy brick laying.
The mason, in laying his brick, must maintain al” clear
space between the brick and the face of the sheathing of the
stud wall. The only elements to bridge the gap are the metal
ties holding the brick wall in place. In a poor job, the mason
forces out too much mortar as he goes up. This mortar falls
down the air space and piles up on the membrane flashing
near the bottom. This random dropping frequently blocks up
the weep holes and creates dams of mortar with voids be¬
tween. During heavy rains, the brick becomes saturated.
Through capillary action, water penetrates the brick and
begins to run down the back face of the brick filling up these
voids. When the water rises in these dams above the height
of the membrane flashing, it penetrates into the stud space
through joints in the sheathing. Then, the water runs down to
floor level, making its entry into the building beneath the
baseboard.
Sometimes the water in these dams does not rise above
the membrane flashing but pools in the cavity. Moisture
from this condition causes mildew spots to appear on the in¬
terior wall surface.
One way to prevent these mortar droppings from happen¬
ing is to require the mason to hang a one-by wood member
in the cavity, lifting it as is necessary, as he continues to lay
his brick. However, if there is infrequent supervision on the
job, the board may be found on the ground alongside the
wall rather than in the cavity.
These examples are two of the many conditions roof con¬
sultants find in the field which appear to be one thing and ac¬
tually are another. It pays not to jump to an early conclusion
until a complete examination is made and analyzed.
FLASHING DETAIL A
Newsletter of The Roof Consultants Institute
7
message from the president
continued from page 1
course on asbestos design with an emphasis on roofing.
The purpose of this course is to provide information on
asbestos to you.
Allan Kidd of Canon Consulting and Engineering,
Spartanburg, South Carolina, participated in a
workshop on Roof Uplift Test Procedures held in Dal¬
las, Texas on May 17 and 18. Allan is also serving on a
task force developed from this workshop to research
wind dynamics.
Bruce Tolf of STS Consultants, Northbrook, Il¬
linois, has accepted the challenge of making the Water
Proofing Committee one of the most active committees
in RCI.
Hal Crooks of RCIS, Mill Creek, Washington, at¬
tended the week-long Shopping Center Convention in
April to determine if this is a convention in which RCI
should participate.
Arthur Sark of ARC and Associates, Orlando,
Florida, is serving as President of the first RCI Chapter.
Thirty-eight RCI members attended the Ninth Con¬
ference on Roofing Technology May 4 and 5, 1989, in
Gaithersburg, Maryland.
RCI involvement is an investment in your future. Al¬
though you are very busy, if you don’t do it now, later
you may have more time than you ever want. The
aspects of involvement in RCI are limitless. We need to
open our minds to the possibilities, much like we have
to open an umbrella before we realize the value.
There are some extremely exciting opportunities for
member involvement. The seven co-sponsors of the
1991 International Symposium on Roofing to be held
in Canada in September, will be asking you if you
would be interested in writing a paper to be presented
at the symposium. What will be your answer?
Several of the terms of the Region Directors are up
in the spring of 1990. Will you volunteer?
The INTERFACE can always use articles. Do you
have a project that you want to share?
RCI needs you!
Additional Items to Note
Convention activities have been guided by Donna
Kuehn, Convention Chairperson, with assistance from
Paula Baker and Bob Phillips. Donna reports the 1990
convention has the makings of a sellout. Members are
encouraged to register as soon as the materials are
made available for the convention. Mark your calen¬
dars for March 19, 20, and 21, 1990, in Chicago, Il¬
linois. In addition, on March 22, 1990, there will be an
add-on program one day in length. The subject is metal
roofs.
There have been several questions regarding the
structure of RCI. The structure as set out by the
BYLAWS is illustrated below. If you have questions or
comments, please contact headquarters.
Organizational
Structure
Asbestos School
The Asbestos Committee reminds you to attend the
Project Design With Emphasis on ROOFING Course Oc¬
tober 16-20, 1989 in Richmond VA. Contact Joe Hale, Asbes¬
tos Committee Chairman, 703-563-8282 for more
information.
The “Interface Newsletter” is published quarterly by the Roof
Consultants Intstitute. Copyright © 1988 Roof Consultants Institute.
All rights reserved. Please address all submittals, subscription
requests, advertising, etc. to the Roof Consultants Institute, 7424
Chapel Hill Road, Raleigh, NC 27607. Telephone 919/859-0742.
The RCI logo, the name “Interface Newsletter” and the title “Certified
Roof Consultant’ abbreviated “CRC” are copyrighted by the Roof
Consultants Institute and must not be used without permission of the
Roof Consultants Institute.
Newsletter of The Roof Consultants Institute
8
New Certified Roof
Consultants
We are proud to recognize these new RCI Certified Roof
Consultants.
Barton D Colthurst, CRC
Detroit Roofing Inspection Service
3560 E Nine Mile Road
Warren MI 48091
313/759-2143
Richard L Cook Jr, CRC
NAVFACENGCOM-Southem Division
2155 Eagle Drive
Charleston SC 2941 1
803/743-0949
Lyle D Hogan, PE, CRC
Trigon Engineering Consultants
PO Box 18846
Greensboro NC 27419-8846
919/668-0093
Richard C Rinks, PE, AIA, CRC
Richard C Rinks & Associates Inc
PO Box 691
Cookeville TN 38503
615/528-5543
A L (Pete) Simmons CRC
Roofing Consultants Inc
3900 City Terrace Drive
Los Angeles CA 90063
213/263-4172
David H Siple CRC
Ribble & Associates Inc
2189 Cleveland St #216
Clearwater FL 34625
813/442-9394
There are now 22 CRCs with about eight more in the
pipeline. The Credentials Committee reminds all who have
passed the written examination of the following deadlines
for submitting Education and Experience requirements
1988 exam January 1, 1990
1989 exam March 1, 1990
RCI will offer the examination to eligible candidates on
March 18, 1989 at the Ramada O’Hare, Rosemont IL. The
examination will start at 12:00 NOON.
Budget Rental Car Program
We are pleased to announce a new money saving program
for RCI members. Headquarters recently distributed Budget
Rental Car cards. The card offers RCI members a reduced
corporate rate for auto rentals. We encourage you to take ad¬
vantage of this program for RCI members. It is not a charge
card. Use it in conjunction with your own charge card.
Upcoming Region
Meetings
Region One
November 20, 1989, Newark NJ
Region Two
October 10, 1989, Atlanta GA
Region Three
October 20, 1989, Chicago IL
Region Five
November 10, 1989, Denver CO
Region Six & Seven
November 13, 1989, UC Berkeley CA
RCI Announces
Specification Competition
sponsors first annual judging
We are proud to announce the First Annual RCI Specifica¬
tion Competition. William B. Early, IRCA Inc., McHenry, IL
chairs the Specification Competition Committee.
The Committee will mail competition details and a Call
for Specifications in October. We will recognize winners at
the Annual Convention, in the Interface Newsletter and in
trade journals. Subject to individual approval, we may dis¬
play the winning specifications at the Annual Convention.
GenFlex Sponsors Fall
Issue
GenFlex Roofing Systems has manufactured and
marketed both EPDM and PVC roofing systems since 1979
and recently added GenFlex RM, a reinforced heat sealable
membrane system to its program.
Utilizing the most current technology, GenFlex Roofing
Systems offers high quality roofing systems that are
specified, installed and maintained with confidence. GenFlex
Roofing Systems – Taking Quality to New Heights.
Newsletter of The Roof Consultants Institute