Mike Ennis, RRC, CDT SPRI Reynoldsburg, Ohio Bob LeClare W.P. Hickman Asheville, North Carolina ABSTRACT Roofing systems are one of the most commonly damaged portions of the building envelope during high wind events. For this reason, additional emphasis has been placed in the International Building Code on designing low-slope commercial roofing systems to reduce damage during high wind events. Reducing damage to roof systems during high wind events requires a full system approach, including proper design of the field, perimeter, corner, and edge metal of the roofing system. This presentation will summarize: 1. Lessons learned from post hurricane inspections conducted by the Roofing Industry Committee on Weather Issues (RICOWI). 2. SPRI standards that can be used to design the roofing system to be in com¬ pliance with the requirements of the International Building Code, including: • SPRI WD-1 – Wind Design Standard for Low Slope Roofing Systems • ANSI/ SPRI RP-4 – Wind Design Standard for Ballasted Single-Ply Roofing Systems • ANSI/SPRI ES-1 – American National Standard Wind Design Standard for Edge Systems Used with Low Slope Roofing Systems SPEAKERS Mike Ennis is a graduate of Ohio State University with a degree in environmental sci¬ ences. He worked for The Dow Chemical Company in various research and product development capacities for 30 years and was the North American Application Technology Leader for commercial products in Dow’s Building Solutions business unit. Mike is past president of SPRI, Inc., the association representing flexible sheet roofing membrane manufacturers and component suppliers, and is currently its technical director. Mr. Ennis is a member of RCI and is a Registered Roof Consultant and is a member of the Construction Specifications Institute and has received his Construction Documents Technologist certification. He is also a member of the International Concrete Repair Institute (ICRI), The American Architectural Manufacturers Association (AAMA), the Sealant Waterproofing and Restoration Institute (SWRI), the National Roofing Contractors Association (NRCA), and the Western Construction Consultants Association (WESTCON). Contact Information: Phone – 614-501-8909; E-mail – m.ennis@mac.com Bob LeClare is vice president of sales for the WP Hickman Company, a position he has held since joining the company in 2002. The WP Hickman Company has been in business for over 60 years, developed the first pre-manufactured roof edge system, has patented over 25 products, and is considered an industry leader in the metal roof edge market. Bob has a bachelor’s degree from Purdue University and has 25 years of experience in the architectural metals industry. He has experience in multiple areas of the industry, including engineering, fabrication, installation, and sales of architectural metals and commercial roofing products. Bob chairs SPRI’s ES-1 task force, is a member of RCI and CSI and has received his CDT certification. Contact Information: Phone – 828-274-4000; E-mail – bob@wph.com Ennis and LeClare – 86 Proceedings of the RCI 23rd International Convention
INTRODUCTION Combined insurance losses from Hurricanes Katrina and Rita exceeding $60 billion, by far the most expensive natural disasters on record for the U.S. (Greenberg Traurig Alert, October 2005). Factory Mutual Global reports that roofing claims related to wind damage to commercial roofing systems account for $210 million/ year in insurance losses, 10% of the total losses. (FM Global, “Protecting Roofing Sys¬ tems Against Windstorm Dam¬ age.”) Proper design and installa¬ tion of roofing systems will help mitigate these losses and the associated losses from business disruption. The International Building Code (IBC) contains requirements for roofing systems that must be met to resist wind uplift forces. Investigations conducted after high wind events have determined that in many instances, the roof system was not installed in accor¬ dance with the applicable code, whether due to deficient design or installation. Problems were also noted with a lack of maintenance. If the requirements of the code had been met, losses due to high wind events could have been dra¬ matically reduced. This paper discusses stan¬ dards and recommendations de¬ veloped by SPRI, the trade associ¬ ation representing the single-ply roofing industry, that meet the requirements of the International Building Code for wind resistance of roofs. BALLASTED SINGLE-PLY ROOF SYSTEMS Ballasted single-ply roofing systems have been in use since the 1970s. Designing these sys¬ tems to resist wind load forces was one of the initial concerns with ballasted systems. To address this concern, the roofing industry conducted wind tunnel and full-scale mockup testing of ballasted systems. In addition to the testing, field observations were performed by manufacturers and consultants to develop addi¬ tional data on the wind perfor¬ mance of these systems. Based on this information, a Standard Design Guide was developed. Much of the information that was used as the basis for the development of the Standard Design Guide was presented at the Second International Sympo¬ sium on Roofing Technology held in 1985. The following papers were pre¬ sented at that symposium regard¬ ing ballasted roof systems. The information from this work is the basis for much of the information presented in this paper: • “Wind Design Guide for Ballasted Roofing Sys¬ tems,” Richard J. Gillen¬ water • “Wind Tunnel Tests on Loose-Laid Roofing Sys¬ tems for Flat Roofs,” R.J. Kind • “Stone Ballast Design Criteria on Loose-Laid Single-Ply Ballasted Roofs for Wind Speed, Size and Weight,” Thomas E. Pha¬ len Jr. • “A Study of the Behavior of Loose-Laid Ballasted Single-Ply Roofing Sys¬ tems Subjected to Violent Winds,” Kenneth G. Schneider Jr. The IBC requires that ballast¬ ed single-ply roof systems be installed in accordance with ANSI/ SPRI Standard RP-4, “Wind Design Standard For Ballasted Single-ply Roofing Systems.” ANSI/ SPRI RP-4 was first includ¬ ed in the regional building codes (BOCA, SBCCI, IBCO) starting in 1986. It is imperative that stoneballasted roof systems be de¬ signed in accordance with this standard design guide to assure that stone blow-off will not occur. Ballasted single-ply roof systems have performed very well during high wind events when designed in accordance with the ANSI/ SPRI standard, and even in some instances when they have not. As an example, Figure 1 shows a stone-ballasted EPDM roof in Mississippi City, Mississippi, after Hurricane Katrina that did not appear to meet the requirements of ANSI/SPRI RP-4. The estimated wind speeds at this location were 120 to 130 mph. As can be seen, the roof system performed very well, with just a few areas of local¬ ized stone scouring as shown in Figure 2. This is due to high wind loads in this area from wind flow¬ ing around roof-top equipment. In this case, the wind came from the backside of the equipment and caused wind scouring on the opposite or near side in this photo. Methods of addressing stone scour are addressed in the Proceedings of the RCI 23rd International Convention Ennis and LeClare – 87 Figure 2 – Example of stone scour that can occur in areas of localized high wind loads (photo courtesy of RICOWI Inc.). Figure 1 – Typical roof area at this location (photo courtesy of RICOWI Inc.). . The investigators on this roof did not find ballast stone that had blown off the roof. Even though in this example stone blow-off was not observed, SPRI’s position is that all ballast¬ ed roof systems should be installed in strict adherence to the code-mandated ANSI/SPRI RP-4 standard. Not doing so can lead to stone blow-off, providing debris that has been observed to cause collateral damage to surrounding buildings and vehicles (see FEMA 549). Section 1504.4 of the 2007 Supplement to the International Building Code (the most current version of the code) states, “Ballasted low-slope (roof slope <2:12) single-ply roof system cov¬ erings installed in accordance with Section 1507.12 and 1507.13 shall be designed in accordance with Section 1504.8 and ANSI/SPRI RP-4. This Section provides a direct reference to the ANSI/SPRI Standard in the International Building Code.” Section 1504.8 describes re¬ quirements for aggregate surfac¬ ing materials, while the ANSI/SPRI standard describes ballasting requirements for large stones. The standard contains five sections that will be discussed in detail in the portion of this report that details how to use the stan¬ dard: General design considerations This section contains defini¬ tions and information that applies to designing the roof system to resist wind loads for any type of system. System requirements This section contains require¬ ments for single-ply membranes to be used in ballasted systems, along with requirements for the various types of ballast that can be used. Design options This section describes the methods for installing Systems 1, 2, and 3 as called out in the design tables. The design provi¬ sions become more resistant to wind loads as the number in¬ creases. This section also de¬ scribes how Protected Membrane Roof systems should be ballasted. Design provisions This section describes how to handle special considerations for example large openings in the wall and eaves and overhangs. Design tables This section contains tables that allow the user to determine which system design will be required, based on the design wind speed, building height, para¬ pet height, and exposure catego¬ ry. It is important to note that this is a very conservative stan¬ dard. The following conservative approaches were taken in devel¬ oping the requirements included in this standard: • The ballast design tables have been developed so that the ballast will not blow off the roof at the de¬ sign wind speed. There has been some concern expressed with the grada¬ tion that occurs within a specified stone type in ASTM D448, Standard Classification for Sizes of Aggregate for Road and Bridge Construction, which is the standard ref¬ erenced for ballast stone size in the RP-4 standard. For example, ASTM D448 Type 4 stone is nominal 1-1/2 inches in diameter; however, it can range from greater than 3/8 inch to less than 2 inches in dia- Ennis and LeCIare – 88 Proceedings of the RCI 23rd International Convention meter. It has been the ex¬ perience of SPRI manufac¬ turers that have investi¬ gated the performance of these systems that the smaller stones migrate to the bottom and are not available to become windborne debris. • This standard is based on having no deliberately in¬ stalled air retarders for all systems with 10 Ibs/sq ft or more of ballast weight. This was done because it is recognized that the weight of stone or other ballast may not always be adequate to resist uplift loads that result from some internal or other under membrane pres¬ sures. Therefore, the worse-case scenario was considered in the design of this standard. • For lighter weight systems, air retarders are required, but this standard assumes the air retarder is imper¬ fect. The standard in eludes a discussion on where air retarders may be required. A few examples of restrictions placed on the use of ballasted roof systems included in the ANSI/ SPRI standard are: • When the maximum build ing height exceeds 150 feet, the roof design shall be based on an expert’s design method and ap¬ proved by the authority having jurisdiction. • When the maximum wind speed exceeds 140 miles per hour, the roof design shall be based on an ex¬ pert’s design method and approved by the authority having jurisdiction. • In areas designated as windborne debris regions, ballast designs using stone ballast shall use a minimum nominal stone diameter of 2-1/2 inches. • In hurricane-prone re¬ gions, buildings exceeding 60 feet in height shall not use stone ballast in the corners and perimeters unless the parapet height exceeds 36 inches. In the above restrictions, the use of expert design is required if the building height is above 150 feet or if the design wind speed is above 140 mph. In doing the expert design analysis, the key factor is determining the antici¬ pated wind speed at the roof sur¬ face. This will be significantly impacted by the parapet height. Once this is determined, an excel¬ lent reference is NRC Report Number 15544. Design of Rooftops Against Gravel Blow-Off This report provides an analysis of wind tunnel testing that was con¬ ducted to evaluate the critical speeds at which stone ballast would begin to move. Data from this report can be compared to the rooftop wind speed and be used as the basis of a rational design. HOW TO USE THE ANSI/ SPRI RP-4 STANDARD When considering the use of a ballasted single-ply roof system, the designer must first verify that the roof structure and deck will support the ballast load in combi¬ nation with all other design loads. A licensed architect or an engi¬ neer should make this determina¬ tion. Once the structure has been determined to be adequate, the following variables must be deter¬ mined in order to identify the proper way to ballast the system. Wind Speed The wind speed used in the standard is the Basic Wind Speed as provided in the ANSI/ASCE 7- 2005 standard or the local au¬ thority having jurisdiction when local values exceed ASCE 7-2005. This is the 3-second gust speed at 33 ft (10 m) above the ground in Exposure C. The intensifying effects of abrupt or unique topo¬ graphical features need to be accounted for in the design (See ASCE-7). Both the Commentary of the standard and sections within the standard address how this should be accomplished. Building Height The building height is mea¬ sured from ground level to the roof system surface at the roof edge. If multiple roof levels are present, each one must be de¬ signed separately. Edge Condition If a gravel stop is used at the building perimeter, the top edge of the flashing must be at least 2 in above the top surface of the mem¬ brane and higher than the top of the ballast. If the edge of the roof uses a parapet, the height of the parapet is the distance from the top of the roof system membrane to the top of the parapet for conventional ballasted systems (roof deck, loose-laid insulation, loose-laid membrane, ballast). For Protected Membrane Systems (roof deck, loose-laid or adhered membrane, loose-laid insulation, fabric, and ballast), the parapet height is the distance from the top of the insu¬ lation to the top of the parapet. If the edge of the roof consists of a parapet of variable height, special conditions may influence the measurement of parapet height. The standard defines how to calculate parapet height in these situations. Building exposure The terrain surrounding the building will influence the degree of exposure of the building to the wind. The building is classified as Proceedings of the RCI 23rd International Convention Ennis and LeClare – 89 either protected or unprotected. Protected exposures Surface Roughness B: Ur¬ ban and suburban areas, wooded areas, or other ter¬ rain with numerous closely spaced obstructions having the size of single-family dwellings or larger. Use of this exposure category shall be limited to those areas for which terrain representative of Exposure B prevails in the upwind direction for a dis¬ tance of at least 2,600 ft (800 m) or 20 times the height of the building, whichever is greater. Unprotected exposures Surface Roughness C: Open terrain with scattered obstructions having heights generally less than 30 ft (9.1 m). This category includes flat open country, grass¬ lands and all water surfaces in hurricane-prone regions. Exposure C shall apply for all cases where exposures B or D do not apply. Surface Roughness D: Flat, unobstructed areas and water surfaces outside hur¬ ricane-prone regions. This category includes smooth mud flats, salt flats, and unbroken ice. Use of this exposure category shall be limited to those areas for which terrain representative of Exposure D prevails in the upwind direction for a distance of at least 5,000 ft (1524 m) or 20 times the height of the building, whichever is greater. In most instances, the unpro¬ tected exposure will be used. DETERMINING BALLAST DESIGN You now have the basic infor¬ mation necessary to determine BLDG. SYSTEM 1 SYSTEM 2 SYSTEM 3 Ht. Ft Exp.C Exp. B Exp. C Exp. B Exp. C Exp. B 0-15 100 105 115 115 130 140 >15-30 100 105 110 115 130 140 >30-45 90 100 100 115 130 140 >45-60 NO NO 95 115 120 140 >60-75 NO NO 90 110 120 120 >75-90 NO NO NO NO NO NO >90-105 NO NO NO NO NO NO >105-120 NO NO NO NO NO NO >120-135 NO NO NO NO NO NO >135-150 NO NO NO NO NO NO Table 1-A – From 2-in high gravel stop to less than 6-in high parapet maximum allowable wind speed (mph). BLDG. SYSTEM 1 SYSTEM 2 SYSTEM 3 Ht. Ft Exp.C Exp. B Exp. C Exp. B Exp. C Exp. B 0-15 100 105 115 115 140 140 >15-30 100 105 110 115 140 140 >30-45 90 105 105 115 140 140 >45-60 NO 90 95 115 130 140 >60-75 NO 90 90 110 120 130 >75-90 NO NO 90 110 110 120 >90-105 NO NO 90 100 110 110 >105-120 NO NO 85 100 100 110 >120-135 NO NO NO 100 100 110 >135-150 NO NO NO 95 100 110 TABLE 1-C – For parapet heights from 12 to less than 18 inches maximum wind speed (mph). BLDG. SYSTEM 1 SYSTEM 2 SYSTEM 3 Ht. Ft Exp.C Exp. B Exp. C Exp. B Exp. C Exp. B 0-15 110 110 120 120 140 140 >15-30 110 110 120 120 140 140 >30-45 100 110 120 120 140 140 >45-60 95 110 105 120 140 140 >60-75 90 100 100 120 140 140 >75-90 90 100 100 120 140 140 >90-105 90 90 100 110 130 140 >105-120 85 90 100 110 130 140 >120-135 85 90 100 110 130 140 >135-150 NO 85 100 110 130 140 TABLE 1-F – For parapet heights from 36 to less than 72 inches maximum wind speed (mph). Ennis and LeClarc – 90 Proceedings of the RCI 23rd International Convention the required ballast design. Table 1 provides an example of a ballast design table. The Design Tables cover bal¬ last designs for various parapet heights. This example contains designs for some of the heights. The standard actually contains designs for the following parapet heights: Part A: From 2-in gravel stop to less than 6-in-high parapet Part B: From 6-in gravel stop to less than 12 -in-high parapet Part C: From 22-in gravel stop to less than 18-in-high parapet Part D: From 18-in gravel stop to less than 24-in-high parapet Part E: 24-in gravel stop to less than 36-in-high parapet Part F: 36-in gravel stop to less than 72-in-high parapet Part G: 72-in gravel stop and above The Design Tables also refer¬ ences System 1, System 2, and System 3. These are references to different ballasting schemes. The resistance to wind loads increases as the System number increases. The designs are as follows: System 1 System 1 requires that the roof covering be ballasted with nominal 1-1/2-inch smooth, river-bottom stone of ballast gra¬ dation size #4, or alternatively, #3, #24, #2, or #1 as specified in ASTM D-448, “Standard Sizes of Coarse Aggregate” spread at a minimum rate of 1,000 pounds per 100 square feet; standard concrete pavers (minimum 18 psf); or interlocking, beveled, dow¬ eled, or contoured fit lightweight concrete pavers (minimum 10 psf). System 2 System 2 requires that the field of the roof be ballasted in the same manner as was used in System 1 and the perimeters and corners are ballasted with nomi¬ nal 2-1/2-inch smooth, river-bot¬ tom stone of ballast gradation size #2, or alternatively #1, as speci¬ fied in ASTM D 448, “Standard Sizes of Coarse Aggregate” spread at a minimum rate of 1,300 pounds per 100 square feet; con¬ crete pavers (minimum 22 psf); or approved interlocking, beveled, doweled or contoured fit; light¬ weight concrete pavers (minimum 10 psf) when documented or demonstrated as equivalent. The perimeter is defined as the rectangular roof section paral¬ lel to the roof edge and connecting the corner areas with a width measurement equal to 40% of the building height, but no less than 8.5 feet. The corner is defined as the space between intersecting walls forming an angle greater than 45 degrees but less than 135 degrees. The corner area is defined as the roof section with sides equal to 40% of the building height. The minimum length of a side is 8.5 feet. Unlike ASCE-7, which allows either 40% of the building height or 10% of the building width, whichever is less, to determine the perimeter and corner areas, RP-4 requires the use of 40% of the building height. For tall build¬ ings, this results in very large perimeter and corner areas. System 3 System 3 is the most stringent design and is required in areas where the design wind speed exceeds 120 mph. For this design, the field of the roof is ballasted in the same manner as the perime¬ ters and corners are in the System 2 design. The corner and perimeter areas must use either a mechanically attached or adhered system that is designed to with¬ stand the uplift force in accor¬ dance with ANSI/ASCE 7-2005 or the local building code. No loose stone can be used in these areas. If a protective covering is re¬ quired, then a fully adhered mem¬ brane system must be used and covered with minimum 22 psf pavers or other material approved by the authority having jurisdic¬ tion. At the junction of the looselaid roof membrane with the adhered or mechanically attached membrane areas, a mechanical termination providing a minimum 100 pounds per linear foot hold¬ ing power must be provided. Practical example of determin¬ ing the ballast requirements Example building: Building height – 60 ft Edge condition – gravel stop Design Wind Speed – 90 mph Exposure – unprotected (C) To determine the ballast requirements for this building, look in Table 1, Part A, from 2- inch high gravel stops to less than 6-inch high parapets. Find the appropriate building height in Column 1. Look across the row until the required design wind speed is located. Once it is locat¬ ed, make sure it matches the appropriate exposure categoiy. In this case, Ballast System 1 cannot be used; you must use Ballast System 2. The maximum building height for these conditions that would allow for the use of Ballast System 1 is 45 ft. The importance of parapet height can also be seen. Ballast System 1 could not be used on this building unless there were a parapet that was at least 36 inch¬ es high (Table 1, Part F). The importance of correctly identifying the exposure category Proceedings of the RCI 23rd International Convention Ennis and LeClare – 91 can also be observed. In Table 1, Part C, Ballast System 1 could be used if the parapet height was increased to 12 inches and the exposure category was changed to protected (B). If the exposure cat¬ egory remained as unprotected, System 1 could not be used. Conditions that impact ballast¬ ing requirements There are a number of condi¬ tions that will influence the required ballast loading. These conditions and the action that should be taken are summarized in Table 2. The RP-4 standard is available free of charge from the SPRI web¬ site, www.spri.org. MECHANICALLY ATTACHED AND ADHERED SINGLE-PLY ROOF SYSTEMS Both mechanically attached and adhered single-ply roofing assemblies have performed well in high-wind events (see Figures 3 and 4). Figure 3 shows a mechanically attached roof after exposure to Hurricane Katrina. The building is located in Bay St. Louis, Missis¬ sippi, and was exposed to wind speeds of 120 to 130 mph. Figure 4 shows an adhered single-ply roof assembly after exposure to Hurricane Ivan. The building is located in Escambia County, Florida, and was exposed to wind speeds of 110 to 120 mph. RICOWI, Inc. has conducted field investigations on three hurri¬ canes: Charley, Ivan, and Katrina. Reports from these investigations are available on the RICOWI Web site, www.ricowi.com. These in¬ vestigations have found that ad¬ hered and mechanically attached single-ply membrane systems can be installed to perform well in high wind events. However, in some instances, unsatisfactory performance was observed. In these situations, the unsatisfacto- 1. – The RP-4 Standard provides definitions for each of these conditions. 2. – Importance Factor Condition1 Action Large openings in a wall Roof area above the opening must be designed as a corner area of the re¬ spective System 2 or System 3 designs. For System 1 designs, use the corner area specifications of a System 2 design. Positive pressure in building between 0.5 and 1 inch of water Increase the roof-top wind speed by 20 mph from the basic wind speed from the wind map. Rooftop projections (See Figure 2 to see potential issues with rooftop projections. The roof area that extends four feet out from the base of such projections shall have the same design as the corner area of the roof. Overhangs, eaves, and canopies – pervious decks The design of the entire overhang, eave, or canopy area shall be upgraded to the corner design of the next level sys¬ tem for wind resistance over the applicable design. System 3 is still designed to System 3. Overhangs, eaves and canopies – impervious decks Eaves and overhangs are designed as a perimeter of the applicable design. Canopies are designed as a corner sec¬ tion of the applicable design. Exposure D Increase the roof-top wind speed by 20 mph from the basic wind speed from the wind map. Importance factor2 For buildings fitting category III or IV (high importance), increase the roof¬ top wind speed by 20 mph from the basic wind speed from the wind map. Category I: Buildings that represent a low hazard to human life. Category II: Buildings not covered by categories I, III or IV. Category III: Buildings that represent a substantial hazard to human life. Category IV: Buildings that are considered essential facilities. ry performance was related to deficiencies in either the design or installation of the system; either could have been the cause. In addition to design or installation issues, puncturing of the mem¬ brane was noted as a problem in high-wind events. The punctures were caused by flying debris, or in some instances, rooftop equip¬ ment coming loose and rolling across the surface of the roof. Section 1504.3 of the 2007 supplement to the International Building Code requires that roofs be designed to resist wind loads as determined by Chapter 6 of ASCE-7. Once the appropriate wind loads have been determined, Section 1504.3.1 of the code requires that an assembly tested to resist the determined load be used. Test results from a code¬ approved testing laboratory and tested in accordance with ap- Ennis and LeClare – 92 Proceedings of the RCI 23rd International Convention design cor¬ ner and per¬ imeter loads. If the first layer is ad¬ hered, then the adhesive bead spac¬ ing is de¬ creased. The enhance¬ ments are based on the known hold¬ ing power of the mechan- Figure 3 – Mechanically fastened thermoplastic single-ply membrane after Hurricane Katrina. (Photo courtesy of RICOWI Inc.) proved methods may be used to demonstrate compliance with the code. Approved methods are FM 4450, FM 4470, UL 580 or FM 1897. ical fastener or adhesive. SPRI has proposed a code change for the 2007/2008 IBC Code cycle to include this new standard in the IBC. the Quick Reference tables pro¬ vided in this Standard Practice or by calculating these values follow¬ ing the requirements of the cur¬ rent version of the ASCE 7 Standard, Minimum Design Loads for Buildings and Other Struc¬ tures. The Quick Reference Tables are based on ASCE 7-05 and can only be used if a particular build¬ ing meets the criteria identified in the standard. Second Part – Select an appropriate roofing system as¬ sembly by comparing the tested wind uplift resistance capacity to the calculated design loads. It is strongly recommended that a safety factor be applied to the tested wind uplift resistance be¬ fore comparison to the design pressures. A 2 to 1 safety factor is commonly used. The standard refers to the “factored load.” The Some states have developed requirements that must be met when designing roof assemblies. For example, the Florida has a code that has been specifically developed for high-velocity hurri¬ cane zones. SPRI has recently developed a national consensus standard, ANSI/ SPRI WD-1, “Wind Design Standard Practice for Roofing Assemblies.” This wind design standard allows the user to deter¬ mine wind loads through a series of easy-to-read tables that have been calculated using Chapter 6 of ASCE-7, thus meeting the requirements of the International Building Code. This standard practice also provides installation guidelines to enhance the attach¬ ment of the roofing system at the perimeters and corners where wind loads are higher. The pre¬ scriptive enhancements vary based on the attachments method used for the first layer. If the first layer is mechanically attached, then the standard provides a method to calculate the increase in fasteners required to resist the factored load is: Factored Tested Load Capacity = tested uplift capacity (Lt) / safety factor, psf HOW TO USE ANSI/SPRI STANDARD WD-1 ANSI/SPRI WD-1 consists of three primary sections. General Design Considerations and Definitions Wind loads are higher at the perimeter and corner areas of the The information in this sec¬ tion is consistent with the same type of information provided in ANSI/SPRI RProofing assembly. For this reason, enhanced attachment is necessaiy in these areas. The standard provides a method to extrapolate 4 and was cov¬ ered earlier in this report and will not be re¬ peated here. Two-part Methodology First Part – Calculate the wind uplift de¬ sign loads for the field, peri¬ meter, and cor¬ ner areas of a building. This is ac¬ complished by Figure 4 – Adhered single-ply membrane after either using Hurricane Ivan. (Photo courtesy of RICOWI Inc.) Proceedings of the RCI 2 3rd Intentational Convention Ennis and LeClare – 93 the field of roof rating to the perimeter and corner regions, assuming certain conditions are met. These conditions and meth¬ ods for various types of attach¬ ment are: ADHERED SYSTEM ASSEMBLIES The adhered roofing system assembly extrapolation method is only applicable when all of the fol¬ lowing criteria are met: 1. The adhered roofing sys¬ tem assembly utilizes either mechanical fasten¬ ers or ribbons/beads of an adhesive for insulation attachment, and 2. The tested wind uplift load capacity of the proposed adhered roofing system assembly was determined utilizing a test chamber of sufficient size to allow side-by-side positioning of a minimum of three fullsize insulation/ cover board/ substrate boards/ panels on the test frame, and 3. The calculated field design load does not exceed 53 psf. Extrapolation for adhered roofing system assemblies is not possible when the insulation layer(s) is (are) attached using a 100% coverage rate of an adhe¬ sive. Mechanically Attached Insulation For insulation attached with mechanical fasteners, determine the increased number of fasteners per insulation board (Fn) needed to meet the calculated design load(s) using the following equa¬ tion: Fn = (Ft x Ld) / Lt Where: Fn is the number of fasten¬ ers per board needed to meet the design load. Ft is the number of fasten¬ ers per board used to achieve the tested load capacity. Ld is the calculated design load for the perimeter or cor¬ ner area of a roof, psf. Lt is the factored tested load capacity, psf. Ribbon/Bead Adhesive- Attached Insulation For insulation attached with ribbons/beads of adhesive, deter¬ mine the reduced ribbon/bead spacing (Rn) needed to meet the calculated design load(s) using the following equation: Rn = Rt /(Ld / Lt) Where: R n is the ribbon/bead spac¬ ing needed to meet the design load, inches. Rt is the ribbon/bead spac¬ ing used to achieve the test¬ ed load capacity, inches. Ld is the calculated design load for the perimeter or cor¬ ner area of a roof, psf. Lt is the factored tested load capacity, psf. Note: When ribbon/bead-attached insulation is applied di¬ rectly to a fluted steel deck, the ribbon/bead spacing will be dic¬ tated by the center-to-center spacing of the top (high) flutes of the steel deck. The extrapolated ribbon/bead spacing must be rounded down (when necessary) to coincide with a top (high) flute. If the extrapolated ribbon/bead spacing is less than the center-tocenter spacing of the top (high) flutes of a steel deck, ribbon/bead attachment of the insulation in that area is not acceptable. The Fn and Rn equations can only be used to increase the num¬ ber of fasteners or decrease the spacing of ribbons/beads of adhe¬ sive needed in the corner and perimeter areas. These equations cannot be used to extrapolate backwards and reduce the num¬ ber of fasteners or increase the spacing of ribbons/beads of adhe¬ sive used in the field of the roof. EXTRAPOLATION METHOD – MECHANICALLY FASTENED SYSTEM ASSEMBLIES The mechanically fastened roofing system assembly extrapo¬ lation method is only applicable when the following criteria are met: 1. The tested wind uplift load capacity of the proposed linearly-attached (rows), mechanically fastened roofing system assembly was determined utilizing a test chamber of sufficient size to allow positioning of a minimum of three attachment rows on the test frame. The minimum frame width shall be 8 feet. 2. The tested wind uplift load capacity of the proposed spot-attached, mechani¬ cally fastened roofing sys¬ tem assembly was deter¬ mined utilizing a test chamber of sufficient size to allow positioning of a minimum of nine attach¬ ment locations on the test frame. The minimum frame width shall be 8 feet. For mechanically fastened system assemblies, first deter¬ mine the influence area per fas¬ tener for the tested assembly (IAt) by multiplying the row spacing by the fastener spacing (along the row). For spot-attached systems, multiply the distance between the attachment locations in each Ennis and LeClare – 94 Proceedings of the RCI 23rd International Convention direction (2 ft x 2 ft, 2 ft x 3 ft, etc.). This gives the number of square feet of membrane held in place by one fastener. Next, calcu¬ late the influence area needed to meet the design load using the fol¬ lowing equation: IAn = (Lt x IAt) / Ld Where: IAn is the area of membrane needed to be held in place by one fastener to meet the design load, ft2. IAt is the area of membrane held in place by one fastener for the tested assembly, ft2. Ld is the calculated design load for the perimeter or cor¬ ner area of a roof, psf. L* is the factored tested load capacity, psf. The fastener row spacing or the spot attachment grid spacing of the assembly being evaluated must be reduced so the ft2 of membrane held in place by each fastener does not exceed IAn. Use the same fastener spacing (along the row) as was tested. For mechanically fastened system assemblies with linear (row) attachment, only the spac¬ ing between fastener rows can be reduced to meet IAn. This extrap¬ olation method cannot be used to reduce the spacing between fas¬ teners along the row (12 inches to 6 inches, for example) in place of reducing the spacing between fas¬ tener rows. This extrapolation method also cannot be used to extrapolate backwards and in¬ crease the spacing between fas¬ teners along the row (12 inches to 18 inches, for example) or in¬ crease the spacing between fas¬ tener rows (8 feet to 10 feet, for example) . Quick Reference Tables The Quick Reference Tables have been developed using the ASCE 7-05 Standard (Minimum Design Loads For Buildings And Other Structures). These tables are applicable to buildings in exposure categories B, C and D when all of the following criteria are met: • The building is not situat¬ ed on a hill, ridge, or escarpment. • The building is Category II. 1. • The building is enclosed. • The roof slope does not exceed 1.5 inches per foot (7 degrees). PRACTICAL EXAMPLE FOR USE OF THIS STANDARD Example Building Criteria A 40-ft high warehouse build¬ ing located outside of Pittsburgh, PA, has a plan dimension of 200 ft by 400 ft. The building has metal roof deck with flutes spaced 6 inches on center. The walls have no large openings. The roof slope is 1/2 in per ft. The architect/ designer has selected a 2.0 safety factor to be used for this project. Task Design a system that uses an adhered membrane over insula¬ tion with mechanical fasteners. First Part: Calculate the wind uplift design loads for the field, perimeter, and corner areas of the building that will be used for all three examples. Step 1: Determine If the Quick Reference Tables Contained in This Document Can be Used: • Building is Category II (or Table 1-1 of ASCE 7- 05) • Building is not situated on a hill. • Building is enclosed (from Section 6.2 of ASCE 7-05). • Building is in 90 mph wind zone (from figure 6-1 of ASCE 7-05). • Roof slope is <= 70 (1.5 in/ft). All the conditions are met so the Quick Reference Tables can be used. If this were not the case, the design loads would need to be calculated in accordance with the current ASCE 7 Standard. The equations used to calculate the design loads are referenced con¬ tained in the Standard. Step 2: Determine Design Loads Using the Quick Reference Tables Refer to Table 3. Field Design Load = -25.5 Perimeter Design Load = -42.8 Corner Design Load = -64.4 The negative sign merely indi¬ cates that the uplift load is out¬ ward (away from the building). The negative sign will be ignored for calculation purposes. Second Part: Select an appro¬ priate roofing system assembly by comparing the tested wind uplift resistance capacity of that assem¬ bly to the design loads. System 1 – Adhered Roofing System Assembly Selection Exam¬ ple for Mechanically Fastened In¬ sulation The adhered membrane roof¬ ing system assembly being con¬ sidered for this building was test¬ ed on a 12 ft x 24 ft test chamber to a maximum wind uplift resis¬ tance capacity of 90 psf (Lt) using 16 fasteners (Ft) per board. Apply 1 – When a building is classified as Category I, the Quick Reference Tables are usable if the field, perimeter, and corner design loads are multiplied by 0.85. Likewise, when a building is classified as Category III or IV, the Quick Reference Tables are usable if the field, perimeter, and corner design loads are multiplied by 1.15. Proceedings of the RCI 23rd International Convention Ennis and LeClare – 95 the 2.0 safety factor to the 90 psf tested value to determine the Factored Tested Load Capacity: Factored Tested Load Capacity = Lt / 2.0 = 90 psf / 2.0 = 45 psf The factored tested load capa¬ city (45 psf) exceeds the design loads for both the field (25.5 psf) and perimeter (42.8 psf) areas of the roof but not the corner area (64.4 psf). Consequently, the astested assembly is acceptable for use in the field and perimeter areas. To determine if extrapola¬ tion is acceptable for the corner areas, check the extrapolation requirements of the Extrapolation Method – Adhered System Assem¬ blies. Since all the extrapolation method requirements are satis¬ fied, extrapolation is acceptable. To determine the number of fasteners (Fn) needed per insula¬ tion board for the corner areas of the roof, use the equation: Fn = (Ft x Ld) / Lt. Where: Fn is the number of fasten¬ ers per board needed to meet the corner design load. F^. is the number of fasten¬ ers per board used to achieve the tested load capacity. Ld is the calculated design load for the corner area of the roof, psf. Lt is the factored testee load capacity. Corner Area Fn = (16 fasteners x 64.4 psf) / 45 psf = 23 fasteners per board The final design for this assembly scenario is to use 16 fasteners per insulation board in the field and perimeter areas and 23 fasteners per board in the cor- Building Height, ft. Field Design Load, psf Perimeter Design Load, psf Corner Design Load, psf 0 – 15 -20.8 -34.8 -52.4 20 -22.1 -37.0 -55.7 25 -23.0 -38.6 -58.1 30 -24.0 -40.2 -60.5 40 -25.5 -42.8 -64.4 50 -26.7 -44.7 -67.3 60 -27.6 -46.3 -69.7 70 -38.4 -60.3 -82.1 80 -39.7 -62.2 -84.8 90 -40.6 -63.7 -86.9 100 -41.2 -64.7 -88.2 120 -43.0 -67.5 -91.9 140 -44.6 -69.9 -95.3 160 -45.5 -71.4 -97.3 180 -46.9 -73.7 -100.4 200 -47.9 -75.1 -102.4 250 -50.1 -78.6 -107.1 300 -52.1 -81.8 -111.5 350 -53.7 -84.3 -114.9 400 -55.3 -86.8 -118.3 450 -56.7 -89.0 -121.3 500 -58.0 -91.0 -124.0 Table 3 – Building Category II, Exposure C – 90 mph peak gust wind zone. ner areas. The extra seven fasten¬ ers added to the corner areas shall be evenly distributed around the tested fastener layout pattern. Fastening pattern examples for insulation boards are included in Appendix B of the Standard. The WD-1 Standard is avail¬ able free of charge from the SPRI Web site www.spri.org. EDGE METAL ATTACHMENT In the RICOWI hurricane investigations, the most common source of low-slope roof system damage was failure of the edge metal system, resulting in expo¬ sure of the edge of the roofing sys¬ tem allowing for the membrane and insulation to be peeled off the roof. Figures 5 and 6 are pictures of a modified bitumen roof system in Pass Christian, MS, after Hurricane Katrina. The roof was exposed to wind speeds of 120 to 130 mph. It appears that the edge metal system was lost and the membrane then peeled off the insulation. The FEMA Mitigation Assess¬ ment Team also investigated this roof (see FEMA 549). Its report also concluded that the edge sys¬ tem was lost resulting in progres¬ sive roof failure. The FEMA team determined that the edge system was lost due to inadequate attachment of the wood nailer. To address the need for more robust edge-metal attachment, and the need for a standard pro¬ cedure for measuring the strength of various attachment methods, SPRI developed ES-1, “Wind De¬ sign Standard for Edge Systems Used with Low-Slope Roofing Systems.” Section 1504.5 of the 2007 supplement to the Inter¬ national Building Code requires that the resistance of edge metal systems be tested in accordance Ennis and LeCIare – 96 Proceedings of the RCI 23rd International Convention with this standard. At the time of this writing, ANSI/SPRI ES-1 was being routed through the ANSI canvassing process. The standard was updat¬ ed to combine ES-1 and Factory Mutual Standard 4435. This will result in the following changes: • Title changes to SPRI ES-1 and FM 4435, and, pre sumably, to ANSI/SPRI/ FM 4435 – ES-1. • A 2.0 safety factor has been added into the design calculation. • Tables have been added listing the Field Design Pressures for given build¬ ing heights and wind speeds for each exposure factor, thus reducing the amount of calculations required. • The RE-1 test for Depend ently Terminated Systems will now be performed to failure (previously, this was a pass /fail at 100 Ib/ft). A table listing the Membrane Tension Design Load, based upon the field design pressure and the membrane fastener spac¬ ing, has been included. • The angle of pull for the RE-1 test has changed from 45 degrees to 25 degrees. • Nailer attachment has been included and two ad¬ ditional tests have been added: • RE-4 to test fastener pull out of substrate • RE-5 to test fastener pull through nailer • Test loads shall increase in 15 psf increments (pre¬ viously was 10 psf incre¬ ments). HOW TO USE ANSI/SPRI ES-1 The ES-1 standard addresses copings and horizontal roof edges but does not address gut¬ ters. It focuses primarily on design for wind resistance; however, it also addresses cor¬ rosion and fas¬ cia thicknesses that provide sat¬ isfactory flat¬ ness. The stan¬ dard consists of three test pro¬ cedures: RE-1: Test for Figure 5 – Edge metal attachment lost (photo courtesy of RICOWI Inc.). Roof Edge Ter¬ mination of Ballasted or Mechanically Attached Roofing Mem¬ brane Systems This test is designed to de¬ termine the force required to allow the membrane to come free of the edge termina¬ tion, or for the termination to come free of its Figure 6 – Membrane peeled off the insulation (photo courtesy of RICOWI Inc.). mount. It is re¬ quired for systems for which the edge termination is expected to secure the membrane. Figure 7 shows the set-up of the test appa¬ ratus. A minimum 12-inch-wide mock-up of the edge device sys¬ tem is evaluated. The jaws of the test unit are clamped to the mem¬ brane and the load is applied until either the membrane comes free of the membrane termination or the termination comes free of its vide a minimum-load resistance of 100 Ibs/ft. For mechanically attached assemblies, the required mini¬ mum-load resistance is a function of the distance between the firstrow membrane fasteners and the perimeter edge, or the first row of membrane fasteners parallel to the edge in the corner regions, with the requirement being whichever load is greater. The fol¬ lowing equations are used: mount. F = (D) (P) / 2 Performance Criteria For ballasted systems, the edge device assembly must pro- F corner “ 1 ■ 5(D corner)(P)/2 Proceedings of the RCI 23rd International Convention Ennis and LeClare • 97 Where: F = minimum load resistance D = distance between first row of membrane fas¬ teners and roof edge (ft) P = design pressure (psf) Typically, the fastening rate is increased in the corner, so the equation for outside the corner areas would be used. RE-2 Pull-Off for Edge Flashings Where Exposed Horizontal Component is 4 Inches or Less This test is designed to mea¬ sure the fascia blow-off resis¬ tance. The test specimen for this evaluation is full size in width and all other dimensions with a length equal to the average length de¬ signed for use on the project, with a minimum of 8 ft. If the mini¬ mum length designed for the pro¬ ject is less than 8 ft, then the longest design length must be used. The load is applied incremen¬ tally at a point no greater than 12 inches to the centerline of vertical face of the edge flashing (see Figure 8). The load is held for a mini¬ mum of 60 seconds after stabilization and then removed until the specimen stabilizes. The next incremental load is then applied. This continues until there is a loss of attachment of any component of the roof edge system or deformation that would result in loss of weather protection of the edge. Fascia Blow-Off Test Set Schematic (Force at Failure x Face Area = Blowoff Resistance) Test results The maximum Figure 8 – RE-2 Test set-up. load (outward force) is converted to pressure using the following for¬ mula: Pressure = Outward Force/ Face Height x Face Length Where: 2 Pressure is measured in Ibs/ft . Force is measured in lbs force. Face height is measured in ft. Performance requirements The test results must exceed the design outward wind pres¬ sures for the building. RE-3 Pull-Off Test for Copings – Where Exposed Horizontal Flange Depth Exceeds 4 Inches This test is designed to determine the force necessary to pull the copings off the substrate. The specimens for this test must be full size in width and all other dimensions using the same mate¬ rials, details, and methods of construction and anchoring devices as used on the actual building. The specimen length is the average length designed for field use on the project and a minimum of 8 ft unless the longest length designed for the project is less than 8 ft. In this case, the longest design length should be used. The load is applied to the top of the coping and to the face of the coping simultaneously in the ratio of (Face height x Horizontal Gcp) to (Top Width x Vertical Gcp). (Gcp is the gust coefficient described in ASCE 7.) See Figure 9. Loads are applied incrementally on centers no greater than 12 inches to the top of the coping and to one of the faces of the coping at the same time. Both the face and back leg are tested, using separate speci¬ mens for each evaluation. The load is held for 60 seconds and then released. The next incremen¬ tal load is then applied. This process continues until there is a loss of attachment of any compo¬ nent of the coping system or deformation that would result in loss of weather protection at the edge. Test results The outward and upward maximum force at failure is recorded. These forces are con¬ verted to pressure using the fol¬ lowing formulas: Ennis and LeClare – 98 Proceedings of the RCI 23rd International Convention Figure 9 – RE-3 test set-up. damage in 79 per¬ cent of 145 cases of insurance losses experienced after high-wind events. The peel-failure phenomenon can occur in two basic ways. In the first case, the edge ter¬ mination fails and becomes a sail to catch wind, allow¬ ing the wind to progressively peel the membrane from the perimeter edge inward toward shows a mechanically attached EPDM membrane that uses a type of peel-stop design. This roof is located in Bay St. Louis, MS, and even though it was exposed to wind speeds of 120 to 130 mph during Hurricane Katrina, there was no damage to the attachment of the membrane. SPRI members recommend the inclusion of a peel-stop device in high velocity hurricane zones, or when the designer is concerned about the possibility of high wind events as a common-sense design enhancement. CONCLUSION Outward pressure = Outward force/face height x face length Upward pressure = Upward force/ coping width x coping length Where: 2 Pressure is measured in lbs/ ft . Force is measured in lbs force. Face length is the test sample length in feet. Face height is in feet. Face refers to back leg or front leg. Performance requirements The test results for the coping design must exceed the design upward and outward wind pres¬ sures on both the front and back leg tests. ANSI/ SPRI ES-1 is available free of change from the SPRI web¬ site at www.spri.org. PEEL STOP RECOMMENDATION As noted earlier in this paper, one of the findings from the RICOWI hurricane investigations is that a common mode of roof system damage is edge failure. In fact, Factory Mutual cites edge the center of the roof. In the second failure mode, the membrane remains attached at the edge but it separated from the substrate and balloons. This ballooning action creates in¬ creased peel forces around the edges of the balloon and causes the ballooned area to progressive¬ ly expand. In either case, the peel action will continue until stopped by a physical feature or roof sys¬ tem enhancement. The basic concept of a peel¬ stop design (also referred to as a storm strip, hurricane strip, or Proper design of roofing sys¬ tems to resist anticipated wind loads is a key component of a sus¬ tainable roofing system. Inves¬ tigations conducted by RICOWI after hurricane events show that roof systems that were designed and installed in a manner that met manufacturer and building code requirements performed well in high wind events. SPRI offers the following code¬ complaint test standards free of charge on its Web site, www.spri.org. These can be used by the roof design professional to design roof systems that will hurricane bar) is to install a termination device approxi¬ mately 12 in¬ ches away from the roof edge or para¬ pet wall around the en¬ tire roof peri¬ meter. The de¬ vice is at¬ tached to the structural deck with mechan¬ ical anchors spaced 6 inch¬ es on center (see Figure 10). This Figure Figure 10 – This perimeter fastening is designed for high wind resistance. (Photo courtesy of RICOWI Inc.) Proceedings oj the RCI 23rd International Convention Ennis and LeClare – 99 resist significant damage in highwind events. • ANSI/SPRI WD-1 – Wind Design Standard for Low- Slope Roofing Systems • ANSI/SPRI RP-4 – Wind Design Standard for Bal¬ lasted Single-Ply Roofing Systems • ANSI/SPRI ES-1 – Amer¬ ican National Standard Wind Design Standard for Edge Systems Used with Low-Slope Roofing Sys¬ tems REFERENCES ANSI/SPRI WD-1 – Wind De¬ sign Standard for Low- Slope Roofing Systems, 2007. ANSI/SPRI RP-4 – Wind De¬ sign Standard for Bal¬ lasted Single-Ply Roofing Systems, 2002. ANSI/SPRI ES-1 – American National Standard Wind Design Standard for Edge Systems Used with Low- Slope Roofing Systems, 2003. Baskaran, A and Smith, T.L., editors, A Guide for the Wind Design of Mech¬ anically Attached Flexible Membrane Roofs, National Research Council of Can¬ ada, Institute for Research in Construction, 2005. FEMA 489, Mitigation Assess¬ ment Team Report: Hurri¬ cane Ivan in Alabama and Florida, Observations, Recommendations and Technical Guidance, Aug¬ ust 2005. FEMA 488, Mitigation Assess¬ ment Team Report: Hur¬ ricane Charley in Florida, Observations, Recommen¬ dations and Technical Guidance, April 2005. FEMA 549, Mitigation Assess¬ ment Team Report: Hur¬ ricane Katrina in the Gulf Coast, Building Perfor¬ mance Observations, Rec¬ ommendations and Tech¬ nical Guidance, July 2006. FM Global, “Protecting Roof¬ ing Systems Against Wind¬ storm Damage,” 2003. Gillenwater, Richard J., Wind Design Guide for Ballasted Roofing Systems,” Proceed¬ ings of the Second Inter¬ national Symposium on Roofing Technology, 1985. Greenberg Traurig Alert, October 2005. Kind, R.J., “Wind Tunnel Tests on Loose-laid Roofing Systems for Flat Roofs,” Proceedings of the Second International Sym¬ posium on Roofing Tech¬ nology, 1985. Kind, R.J., J.R. McDonald, Thomas L. Smith, “Hurri¬ cane Hugo: Evaluation of Wind Performance and Wind Design Guidelines for Aggregate Ballasted Single-Ply Membrane Roof Systems,” Proceedings of the VII International Roofing and Waterproofing Congress, Madrid, 1992, pp. 598. Kind, R.J., and R.L. Wardlaw, “Design of Rooftops Against Gravel Blow-Off,” National Research Council of Canada Report Number 15544, 1976. McDonald, J.R., and Thomas L. Smith, “Performance of Roofing Systems in Hur¬ ricane Hugo,” Institute for Disaster Research, Texas Tech University, August 1990. Phalen, Thomas E. Jr., “Stone Ballast Design Criteria on Loose-Laid, Single-Ply Bal¬ lasted Roofs for Wind Speed, Size and Weight,” Proceedings of the Second International Symposium on Roofing Technology, 1985. RICOWI Inc., Hurricane Katri¬ na Investigation Report, September 2007. RICOWI Inc., Hurricanes Charley and Ivan Investi¬ gation Report, April 2006. Schneider, Kenneth G. Jr., “A Study of the Behavior of Loose-laid Ballasted Sin¬ gle-ply Roofing Systems Subjected to Violent Winds,” Proceedings of the Second International Sym¬ posium on Roofing Tech¬ nology, 1985. Smith, Thomas L., “Hurricane Hugo’s Effects on Edge Flashings,” International Journal of Roofing Tech¬ nology, 1990, pp. 65. Smith, Thomas L., “Improving Wind Performance of Mechanically Attached Single-Ply Membrane Roof Systems: Lessons from Hurricane Andrew,” Pro¬ ceedings of the IX Congress of the International Water¬ proofing Association, Am¬ sterdam, April 1995, pp. 321. SPRI, “Enhancing Single-Ply Wind Performance,” June 2007. Ennis and LeClare – 100 Proceedings of the RCI 23rd International Convention
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